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Robot for pouring aluminum piston

A robot and pouring machine technology, which is applied in the direction of manipulators, program-controlled manipulators, and manufacturing tools, can solve the problems of aluminum piston blank casting quality fluctuations, high scrap rates, and complex structures, and achieve reduced labor intensity, low cost, and improved production efficiency. The effect of production efficiency

Inactive Publication Date: 2011-05-18
SHANDONG BINZHOU BOHAI PISTON
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  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] At present, aluminum piston manufacturers generally adopt the casting method of manual pouring when casting aluminum piston blanks. This process is greatly affected by human factors, which often causes fluctuations in the casting quality of aluminum piston blanks, and the scrap rate is high.
Although some manufacturers use aluminum piston pouring robots, the existing pouring robots are usually designed with 3 degrees of freedom, which can only be used for the casting of light car piston blanks, and there are also high-end general-purpose robots for pouring, which can provide 6 degrees of freedom , can complete various actions, but the cost is high and the structure is complicated

Method used

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  • Robot for pouring aluminum piston
  • Robot for pouring aluminum piston
  • Robot for pouring aluminum piston

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Embodiment Construction

[0013] Such as figure 1 and figure 2 As shown, the aluminum piston pouring robot of the present invention includes a Z-axis servo motor 3, an X-axis servo motor 16, a Y-axis servo motor 28 and an A-axis servo motor 21, and these four servo motors drive the pouring spoon 29 to move along four degrees of freedom , realize pouring spoon 29 to select casting machine and holding furnace, follow-up, transport aluminum liquid, scoop quantitative and pour aluminum liquid and other actions to replace manual pouring, so as to reduce the influence of human factors on the quality of aluminum piston casting.

[0014] A beam 10 is fixed on the bracket 9 . Two linear guide rail pairs 11 are installed on the beam 10, and a cross slide 12 is installed on the linear guide rail pairs 11. The Z-axis servo motor 3 is connected with the reducer 4 and fixed on the cross slide 12 through the motor base 5 . A gear 31 is installed on the output shaft of the reducer 4 , and the gear 31 meshes with t...

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Abstract

The invention provides a robot for pouring aluminum piston, which adopts a parallel four-bar linkage mechanism and comprises a cross beam, a Z-axis servo motor, an X-axis servo motor, a Y-axis servo motor and an A-axis servo motor; the Z-axis servo motor is installed on a cross sliding bench of a linear guide of the cross beam and a rack and pinion drive gear is arranged between the Z-axis servo motor and the cross beam; the X-axis servo motor is installed on the linear guide of the cross sliding bench and a rack and pinion drive gear is arranged between the X-axis servo motor and the slidingbench; the Y-axis servo motor is installed on a pouring machine case and is connected with a main swinging arm; the A-axis servo motor is installed on the pouring machine case and is connected with apony ladle on a vertical swinging arm; the main swinging arm and a minor swinging arm are connected with the vertical swinging arm; linkage is arranged between the main swinging arm and the minor swinging arm; the main swinging arm, the minor swinging arm, the vertical swinging arm and the linkage form the parallel four-bar linkage mechanism. The robot has four degrees of freedom, can satisfy theprocess requirement of forward or reverse follow-up tilt pouring of the aluminum piston rough and has simple structure and low cost.

Description

technical field [0001] The invention relates to an aluminum piston pouring robot for aluminum piston blank casting. Background technique [0002] At present, aluminum piston manufacturers generally adopt the casting method of manual pouring when casting aluminum piston blanks. This process is greatly affected by human factors, which often causes fluctuations in the casting quality of aluminum piston blanks and a high scrap rate. Although some manufacturers use aluminum piston pouring robots, the existing pouring robots are usually designed with 3 degrees of freedom, which can only be used for the casting of light car piston blanks, and there are also high-end general-purpose robots for pouring, which can provide 6 degrees of freedom , can complete various actions, but the cost is high and the structure is complicated. Contents of the invention [0003] The invention aims at the problems existing in the existing aluminum piston pouring robot technology, and provides an alu...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B25J3/04B25J9/06
Inventor 张国华贾红梅朱俊奎牟俊东王龙昌孙洪霞胡月俊张健健
Owner SHANDONG BINZHOU BOHAI PISTON
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