Mounting method of elevated gantry machine tool

An installation method, the technology of the gantry machine tool, applied in the direction of mechanical measuring devices, adopting mechanical devices, measuring devices, etc., can solve the problems of waiting or going to other customers, increasing the company's installation and commissioning costs, and wasting the installation and commissioning cycle, etc., to achieve The effect of saving grouting cost, saving installation and commissioning cost, and reducing machine tool time

Active Publication Date: 2018-09-07
NINGBO HAITIAN PRECISION MASCH CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] The above traditional installation method mainly has three disadvantages: 1. The machine tool needs two grouting from the beginning of installation and commissioning to the end of installation and commissioning, which is equivalent to waiting for the grouting material to dry twice. It takes 15 days for ordinary grouting material to dry out. The grouting material also needs at least 7 days (if the environment meets the requirements, it will take more time if there is bad weather), which seriously wastes the installation and commissioning cycle; 2. During the period of waiting for the grouting material to dry, no precision-related Work, installation and commissioning personnel can only wait or go to other customers to carry out operations, resulting in an increase in the company's installation and commissioning costs; 3. At present, the installation and commissioning of an elevated gantry machine tool takes about 52 working days, and the cycle is long, so customers need to wait for a long time It takes a long time to use the machine tool for processing, wasting the customer's time

Method used

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  • Mounting method of elevated gantry machine tool
  • Mounting method of elevated gantry machine tool
  • Mounting method of elevated gantry machine tool

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0030] The installation method of the overhead gantry machine tool of embodiment 1, all its steps are all finished at the same place (for example user place), specifically comprise the following steps:

[0031] (1) In the upper part of both sides of the workbench 1, the process surface is respectively added as the workbench process surface 11, based on the side of the T-shaped groove 12 on the workbench 1 and the workbench table 13, two workbench process surfaces 11 Respectively perpendicular to the side of the T-shaped groove 12 and the table top 13 of the workbench at the same time, the verticality is within 0.01mm of the full length of the process surface 11 of each workbench. The appearance of the workbench 1 is shown in figure 2 ;

[0032] (2) At the foot of the inner side of the left side bed 21 and the right side bed 22 of the machine tool, respectively increase the process surface as the bed process surface 23, with the line rail bearing surface 24 on the bed as the b...

Embodiment 2

[0036] The installation method of the elevated gantry machine tool of embodiment 2, step (1) and step (2) are carried out in the machine tool production workshop before leaving the factory, and step (3) is carried out at the user place after leaving the factory, specifically comprises the following steps:

[0037] (1) First, power on the machine tool, and straighten the T-slot 12 on the workbench 1 based on the center line of the spindle 6, so that the straightness of the T-slot 12 on the workbench 1 is within the length of the T-slot 12 Within 0.02mm;

[0038] On the top of both sides of the workbench 1, the process surface is respectively increased as the workbench process surface 11, such as Figure 7 As shown, with the center line of the main shaft 6 as the reference, respectively detect whether the verticality of the two workbench process surfaces 11 and the sides of the T-shaped slot 12 and the workbench table surface 13 is within 0.05mm of the total length of each workb...

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Abstract

The invention discloses a mounting method of an elevated gantry machine tool. The mounting method of the elevated gantry machine tool has the advantages that the problem that an installation and debugging period is long due to secondary grouting in a traditional installation method is effectively solved, the installation method only needs one-time grouting, the installation precision of the elevated gantry machine tool can be guaranteed through the one-time grouting, so that one grouting cost is save a user; the time for installing and debugging the elevated gantry machine tool by the traditional installation method is 52 days, the method disclosed by the invention only needs 43 days, so that the time of waiting to use the machine tool by a customer can be shortened, the assembly efficiency can be improved on the premise that the overall comprehensive performance and precision of the machine tool are not influenced, the assembly time is shortened, and the installation and debugging cost is saved; in addition, due to the fact that the overhead gantry machine tool is relatively high in purchase cost, the shorten of the installation and debugging time can bring great economic benefitsto the user, so that the user satisfaction degree can be greatly improved.

Description

technical field [0001] The invention relates to an installation method of a machine tool, in particular to an installation method of an elevated gantry machine tool. Background technique [0002] At present, the bed of the elevated gantry machine tool (including the left bed and the right bed) and the workbench are three relatively independent parts. When installing at the customer's place, it is first necessary to complete the rough adjustment of the bed accuracy, and then perform the Grouting, fine adjustment of the bed after the bed is dry, then install the beam, adjust the accuracy of the main machine part, and finally straighten the T-shaped groove of the workbench based on the main machine, then grout the workbench, and wait for the grout to dry Then fine-tune the workbench, and finally complete the installation and commissioning of the machine tool. [0003] The above traditional installation method mainly has three disadvantages: 1. The machine tool needs two grouti...

Claims

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Application Information

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Patent Type & AuthorityApplications(China)
IPC IPC(8): B23Q37/00B23Q1/01G01B5/00E02D27/44
CPCG01B5/00E02D27/44B23Q1/015B23Q37/00B23Q1/012
Inventor俞晓峰丁铿陈剑陈铖
OwnerNINGBO HAITIAN PRECISION MASCH CO LTD