Active carbon internal heating type rotary activation furnace with air and steam parallel channels
Through the combination of air steam parallel channel and twin simulation model, the problems of insufficient water steam input and low steam utilization in traditional internal heat rotary activation furnaces are solved, the activation effect and product quality of activated carbon are improved, and the combustible gas leak is prevented. and material loss.
Patent Information
- Application Number
- CN202411029782.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-30
- Publication Date
- 2024-12-13
AI Technical Summary
Traditional internal heat rotary activation furnaces have shortcomings in water vapor input and utilization, resulting in low activation effect and efficiency, low steam utilization rate, resulting in waste of energy, and may lead to insufficient reaction of carbonized materials and leakage of combustible gases.
The air-steam parallel channel design is adopted to achieve accurate input of steam and air through gas distribution pipelines and nozzles, and the pressure inside the furnace is monitored and adjusted using twin simulation models to dynamically control the air induced device to avoid leakage of combustible gases and material burning.
Improve the specific surface area and adsorption performance of activated carbon, improve product quality, avoid incomplete activation caused by the pressure counterattack in the furnace, and promptly detect and resolve furnace tail abnormalities through dynamic monitoring to prevent combustible gas leakage or material burnout .
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Figure CN119118127A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of internal heating rotary activation furnaces, and more specifically, to an activated carbon internal heating rotary activation furnace with air and steam parallel channels. Background Art
[0002] The internal heating rotary activation furnace is an important equipment for the production of activated carbon. It activates the carbonized material through high-temperature steam to improve the specific surface area and adsorption performance of activated carbon or activated coke. However, the traditional internal heating rotary activation furnace has some limitations and problems. The existing internal heating rotary activation furnace has some shortcomings in mixing steam.
[0003] The traditional method is to set a pipe in the center of the activation furnace, and then divide several pipe outlets from the central pipe, and the water vapor is sprayed around the furnace cavity. This method may cause the steam to not fully contact with the carbonized material below during the entry process, and some carbonized materials will not fully react, resulting in low activation effect and activation efficiency of the activation furnace. At the same time, too much invalid steam enters the furnace, thereby reducing the temperature inside the furnace. In addition, the steam above the furnace body may be directly blown out by the fan, resulting in low steam utilization and thus wasting energy.
[0004] Therefore, the problems existing in the prior art need to be further improved and developed. Summary of the invention
[0005] (I) Purpose of the invention: In order to solve the problems existing in the above-mentioned prior art, the purpose of the present invention is to provide an activated carbon internal heating rotary activation furnace with air and steam parallel channels.
[0006] (II) Technical solution: In order to solve the above technical problems, the present technical solution provides an activated carbon internal heating rotary activation furnace with air and steam parallel channels, comprising a furnace body, a lifting plate arranged on the inner wall of the furnace body, and a control device, wherein the outer wall of the furnace body is provided with a gas distribution pipeline, and the input end of the gas distribution pipeline is respectively connected to the steam delivery pipe and the air delivery pipe; the inner wall of the furnace body is provided with a plurality of gas nozzles, and the gas nozzles are evenly distributed on the inner wall of the furnace body, and the gas nozzles are respectively connected to the gas distribution pipeline; A discharge device and a furnace tail induced draft device are provided at the furnace tail end of the furnace body, and the furnace tail induced draft device leads the tail gas in the furnace to the flue gas purification device; N pressure testing devices are provided on the inner wall of the furnace body near the furnace tail end, and the pressure testing devices are used to monitor the pressure data in the furnace body near the furnace tail end; The control device includes a calculation and analysis unit, a command generation unit, an animation production unit and a display unit. The calculation and analysis unit calculates the real-time pressure value in the furnace body at the furnace tail end according to the pressure data using a twin simulation model; the command generation unit determines the required induced draft pressure according to the real-time pressure value in the furnace body at the furnace tail end, and generates a corresponding control command for the furnace tail induced draft device to adjust the induced draft power of the furnace tail induced draft device; the animation production unit generates a simulated animation inside and outside the furnace body at the furnace tail end according to the real-time pressure value in the furnace body at the furnace tail end, and sends the simulated animation to the display unit for display.
[0007] Wherein, N is an integer greater than or equal to 1, and the N pressure testing devices are evenly arranged on the inner wall of the furnace body at the rear end of the furnace.
[0008] Among them, the twin simulation model at least includes the furnace body, the feeding device, the discharging device and the furnace tail induced draft device, and the twin simulation model is input through the input unit and stored in the storage unit of the control device.
[0009] Among them, the calculation and analysis unit calculates the real-time pressure value in the furnace body at the furnace tail end according to the pressure data using the twin simulation model, including: using the twin simulation model to obtain a real-time pressure data set in N pressure testing devices; calculating the real-time pressure value in the furnace body at the furnace tail end.
[0010] The computing and analysis unit adopts a twin simulation model to obtain real-time pressure data sets in N pressure test devices. The specific process includes: First, the calculation and analysis unit obtains the operation data of the furnace body, and imports the operation data of the furnace body into the twin simulation model. The twin simulation model simulates the distribution position of the material in the furnace body according to the operation data of the furnace body, and determines the highest position of the material in the furnace body at the furnace tail end; Secondly, the calculation and analysis unit calculates the real-time material pressure of each pressure testing device covered by the material according to the highest position of the material in the twin simulation model and the position of each pressure testing device covered by the material by decomposing the material pressure; Finally, the calculation and analysis unit selects the pressure testing device without material pressure in the furnace body in real time according to the highest position of the material in the twin simulation model, and reads the real-time pressure data of the pressure testing device without material pressure; the calculation and analysis unit calculates the real-time gas pressure of each pressure testing device covered by material according to the real-time pressure data of each pressure testing device covered by material and the material pressure corresponding to the real-time pressure data of each pressure testing device covered by material; the real-time pressure data of the pressure testing device without material pressure and the real-time gas pressure of each pressure testing device covered by material constitute a real-time pressure data set.
[0011] The calculation and analysis unit calculates the real-time pressure value by averaging the pressure data in the real-time pressure data set.
[0012] The storage unit of the control device further stores a pressure induced draft adjustment reference table, wherein the pressure induced draft adjustment reference table includes required induced draft powers corresponding to different furnace body pressures; The command generating unit searches for the required induced draft power in the pressure induced draft condition reference table according to the real-time pressure value. Meanwhile, the control device obtains the induced draft power of the current furnace tail draft device. Then, the command generating unit generates an adjustment command for the induced draft device according to the required induced draft power of the real-time pressure value and the current induced draft power of the furnace tail draft device, and sends the adjustment command to the furnace tail draft device.
[0013] The storage unit of the control device also stores the original model of the simulated animation, i.e., the basic animation mask; The simulated animation includes a basic animation mask and an adjustment animation mask, wherein the adjustment animation mask covers the surface of the basic animation mask, and the adjustment animation mask is a perspective mask, that is, the content-free portion of the adjustment animation mask is a transparent structure, and when the basic animation mask is located in the image-free portion of the adjustment animation mask, the adjustment animation mask and the content of the adjustment animation mask are displayed in combination; The adjustment animation mask includes an intake animation mask and a leakage animation mask, and the basic animation mask, the intake animation mask and the leakage animation mask constitute the simulation animation.
[0014] The suction animation mask includes a suction areas, and the a suction areas are centered at the furnace tail end of the furnace body and spread in a direction away from the furnace body in sequence, that is, in two adjacent suction areas, the outer circle diameter of the suction area close to the furnace body is equal to the inner circle diameter of the suction area away from the furnace body; each suction area includes a simulated airflow and a schematic mark of the suction amount; The leakage animation mask includes b leakage areas, and the b leakage areas are centered on the furnace tail end of the furnace body and spread in the direction away from the furnace body in sequence, that is, in two adjacent leakage areas, the outer circle diameter of the leakage area close to the furnace body is equal to the inner circle diameter of the leakage area away from the furnace body; each leakage area includes a simulated flame and a leakage amount schematic mark.
[0015] Wherein, the adjusting animation mask adjusts the transparency of the adjusting animation mask according to the difference between the real-time pressure value and the first specified value or the second specified value; The adjusting animation mask adjusts the flickering frequency of the animation mask according to the difference between the real-time pressure value and the first specified value or the second specified value.
[0016] (III) Beneficial effects: The present invention provides an activated carbon internal heating rotary activation furnace with air and steam parallel channels, which connects water vapor and air delivery pipes in parallel, and uses gas distribution pipes and gas nozzles to realize air input, so that water vapor and air input are more accurate, thereby improving product quality; in addition, a twin simulation model is used to calculate the furnace pressure of the rotary furnace, and the furnace pressure of the tail part of the rotary furnace is simulated and displayed, dynamically displaying the situation of the tail part of the rotary furnace, further avoiding the problem of leakage of combustible gas or burning of materials. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a structural schematic diagram of an activated carbon internal heating rotary activation furnace with air and steam parallel channels of the present invention; Figure 2 It is a specific step of the computing and analyzing unit of the present invention using a twin simulation model to obtain a real-time pressure data set in N pressure testing devices; 100-furnace body; 101-gas nozzle; 103-furnace tail draft device. DETAILED DESCRIPTION
[0018] The present invention is further described in detail below in conjunction with preferred embodiments. More details are elaborated in the following description to facilitate a full understanding of the present invention. However, the present invention can obviously be implemented in a variety of other ways different from the description. Those skilled in the art can make similar generalizations and deductions based on actual application situations without violating the connotation of the present invention. Therefore, the protection scope of the present invention should not be limited by the content of this specific embodiment.
[0019] The accompanying drawings are schematic diagrams of embodiments of the present invention. It should be noted that the drawings are only examples and are not drawn to scale, and should not be used to limit the actual protection scope of the present invention.
[0020] An activated carbon internal heating rotary activation furnace with air and steam parallel channels is used for carbon activation, such as Figure 1 As shown, it includes a furnace body 100, a lifting plate arranged on the inner wall of the furnace body 100, and a control device. The furnace body 100 is used to carry raw materials for activation of the raw materials inside. The lifting plate is used to transport the materials along the furnace body 100 and turn the materials upside down to increase the contact area between the materials and oxygen. The control device is used to perform activation control on the rotary activation furnace to achieve activation of the materials.
[0021] The outer wall of the furnace body 100 is provided with a gas distribution pipeline, and the gas distribution pipeline is laid on the outer wall of the furnace body 100 to form a transmission network. The input end of the gas distribution pipeline is connected to the steam delivery pipe and the air delivery pipe respectively, and a first control valve is provided at the connection between the gas distribution pipeline and the steam delivery pipe and the air delivery pipe, which is used to control the input of water vapor or air into the gas distribution pipeline. The control device is connected to the first control valve respectively. The first control valve includes a first steam control valve and a first air control valve. The first steam control valve is provided at the connection between the gas distribution pipeline and the steam delivery pipe, and the first air control valve is provided at the connection between the gas distribution pipeline and the air delivery pipe.
[0022] The inner wall of the furnace body is provided with a plurality of gas nozzles 101, which are evenly distributed on the inner wall of the furnace body and form a spraying net. The gas nozzles 101 are respectively connected to the gas distribution pipelines, and a second control valve is respectively provided at the connection between each gas nozzle 101 and the gas distribution pipeline. The second control valve is used to control the water vapor or air to enter the gas nozzle 101 from the gas distribution pipeline, enter the furnace body, and contact with the materials in the furnace body. The control device is respectively connected to the second control valve.
[0023] The gas nozzle 101 includes a steam nozzle and an air nozzle, and the steam nozzle and the air nozzle are respectively provided in plurality and evenly distributed on the inner wall of the furnace body. The steam nozzle and the air nozzle are respectively connected to the gas distribution pipeline.
[0024] The second control valve includes a second steam control valve and a second air control valve. The second steam control valve is arranged at the connection between the gas distribution pipeline and the steam nozzle, and the second air control valve is arranged at the connection between the gas distribution pipeline and the air nozzle.
[0025] The gas nozzle 101 is divided into multiple spray blocks in the horizontal direction. On each spray area cross section, it is divided into multiple spray areas along the center of the cross section of the furnace body 100. The spray blocks and spray areas can be divided evenly or according to other specified rules. No specific requirements are made here.
[0026] The furnace head end of the furnace body 100 is provided with a feeding device, and the feeding device allows the raw materials to enter through the feeding port of the furnace head part of the furnace body 100. The furnace tail end of the furnace body 100 is provided with a discharging device, and when the activated material reaches the discharging port at the furnace tail end of the furnace body 100, the discharging device completes the discharging and obtains the activated material. The furnace tail end of the furnace body 100 is provided with a furnace tail induced draft device 102, and the furnace tail induced draft device 102 draws the exhaust gas in the furnace to the flue gas purification device, purifies the exhaust gas generated by activation and then discharges it.
[0027] When the material enters the furnace body 100 for activation, the material moves along the furnace body 100 in the direction from the furnace head to the furnace tail under the action of the rotation of the furnace body 100 and the lifting plate, and the activation is completed. When the material in the furnace body 100 is activated, the control device controls the gas nozzles 101 in different spray blocks and different spray areas to spray water vapor or air according to the location of the material, so as to enable the material activation to proceed normally.
[0028] N pressure testing devices are provided on the inner wall of the furnace body 100 near the furnace tail end, and the pressure testing devices are used to monitor the pressure data in the furnace body 100 near the furnace tail end. N is an integer greater than or equal to 1, and the N pressure testing devices are evenly arranged on the inner wall of the furnace body 100 at the furnace tail end. The pressure testing devices are respectively connected to the control device, and the pressure testing devices send the monitored pressure data to the control device in real time. The control device adjusts the suction force of the flue induced draft fan according to the pressure data to ensure that the pressure in the furnace body 100 is 50-120pa, thereby avoiding the furnace tail end of the furnace body 100 due to excessive pressure, causing the combustible gas to leak out and burn the discharge device, or due to the furnace tail end of the furnace body 100 due to too low pressure, causing the air (oxygen) to be sucked into the gap at the furnace tail end, causing local overheating, oxidation and burning, and white material to appear, reducing product quality. The control device can also simulate and display the conditions inside and outside the furnace tail according to the pressure data, so as to timely discover abnormal furnace pressure.
[0029] The control device includes a calculation and analysis unit, a command generation unit, an animation production unit and a display unit. The calculation and analysis unit calculates the real-time pressure value in the furnace body 100 at the furnace tail end according to the pressure data monitored in real time by N pressure testing devices. The command generation unit determines the required induced draft pressure according to the real-time pressure value in the furnace body 100 at the furnace tail end, and generates a corresponding control command for the furnace tail induced draft device 102 to adjust the induced draft power of the furnace tail induced draft device 102. The animation production unit generates a simulated animation of the inside and outside of the furnace body 100 at the furnace tail end according to the real-time pressure value in the furnace body 100 at the furnace tail end, and sends the simulated animation to the display unit for display.
[0030] The control device further comprises a storage device and an input device, wherein the storage unit stores an original model of the simulated animation, and the input device can update the original model of the simulated animation.
[0031] The calculation and analysis unit calculates the real-time pressure value in the furnace body at the furnace tail end according to the pressure data using a twin simulation model, including: obtaining a real-time pressure data set in N pressure testing devices using a twin simulation model; and calculating the real-time pressure value in the furnace body 100 at the furnace tail end.
[0032] The twin simulation model at least includes the furnace body 100, the feeding device, the discharging device and the furnace tail draft device 102. The twin simulation model can be input through the input unit and stored in the storage unit. The calculation and analysis unit calls the twin simulation model from the storage unit.
[0033] The computing and analysis unit uses a twin simulation model to obtain real-time pressure data sets in N pressure test devices, such as Figure 2 As shown, the specific process includes: First, the calculation and analysis unit obtains the operation data of the furnace shaft 100, and imports the operation data of the furnace shaft 100 into the twin simulation model. The twin simulation model simulates the distribution position of the material in the furnace shaft 100 according to the operation data of the furnace shaft 100, and determines the highest position of the material in the furnace shaft 100 at the furnace tail end. The operation data includes information such as the length of the furnace shaft 100, the feed rate, the discharge rate, and the diameter of the furnace shaft 100.
[0034] Secondly, the calculation and analysis unit calculates the real-time material pressure of each pressure testing device covered by the material based on the highest position of the material in the twin simulation model and the position of each pressure testing device covered by the material by decomposing the material pressure.
[0035] Finally, the calculation and analysis unit selects the pressure testing device without material pressure in the furnace body 100 in real time according to the highest position of the material in the twin simulation model, and reads the real-time pressure data of the pressure testing device without material pressure; the calculation and analysis unit calculates the real-time gas pressure of each pressure testing device covered by material according to the real-time pressure data of each pressure testing device covered by material and the material pressure corresponding to the real-time pressure data of each pressure testing device covered by material; the real-time pressure data of the pressure testing device without material pressure and the real-time gas pressure of each pressure testing device covered by material constitute a real-time pressure data set.
[0036] The calculation and analysis unit calculates the real-time pressure value in the furnace body 100 at the furnace tail end. Specifically, the calculation and analysis unit calculates the real-time pressure value by averaging the pressure data in the real-time pressure data set.
[0037] The storage unit also stores a pressure induced draft adjustment reference table, which includes required induced draft powers corresponding to different furnace internal pressures.
[0038] The command generating unit searches for the corresponding required induced draft power in the pressure induced draft condition reference table according to the real-time pressure value. At the same time, the control device obtains the current induced draft power of the furnace tail draft device 102. Then, the command generating unit generates an adjustment command for the induced draft device according to the required induced draft power of the real-time pressure value and the current induced draft power of the furnace tail draft device 102, and then sends the adjustment command to the furnace tail draft device 102 to adjust the induced draft power of the furnace tail draft device 102.
[0039] The original model of the simulated animation stored in the storage unit, ie, the basic animation mask, may be a visible light image of the activation furnace, or an image outlined according to the activation furnace, and no specific requirements are made here.
[0040] The simulated animation includes a basic animation mask and an adjustment animation mask, and the adjustment animation mask covers the surface of the basic animation mask. The adjustment animation mask is a perspective mask, that is, the content-free part of the adjustment animation mask is a transparent structure. When the basic animation mask is located in the image-free part of the adjustment animation mask, the content of the adjustment animation mask and the basic animation mask is displayed in combination through the adjustment animation mask. When the basic animation mask is located in the image-free part of the adjustment animation mask, the content of the adjustment animation mask and the basic animation mask is displayed in combination through the adjustment animation mask. The adjustment animation mask includes an inhalation animation mask and a leakage animation mask, and the basic animation mask, the inhalation animation mask and the leakage animation mask constitute the simulated animation.
[0041] The suction animation mask includes a suction areas, and the a suction areas are centered at the furnace tail end of the furnace body 100 and spread in a direction away from the furnace body 100 in sequence, that is, in two adjacent suction areas, the outer circle diameter of the suction area close to the furnace body 100 is equal to the inner circle diameter of the suction area away from the furnace body 100. Each suction area includes a simulated airflow and a suction amount schematic mark, and the transparency of each suction area can be adjusted according to the real-time pressure value.
[0042] The leakage animation mask includes b leakage areas, and the b leakage areas are centered at the furnace tail end of the furnace body 100 and spread in a direction away from the furnace body 100 in sequence, that is, in two adjacent leakage areas, the outer circle diameter of the leakage area close to the furnace body 100 is equal to the inner circle diameter of the leakage area away from the furnace body 100. Each leakage area includes a simulated flame and a schematic mark of leakage amount, and the transparency of each leakage area can be adjusted according to the real-time pressure value.
[0043] a and b are both positive integers greater than 1.
[0044] The adjustment animation mask adjusts transparency according to the difference between the real-time pressure value and the first specified value or the second specified value, so that the simulation animation can achieve the purpose of graded alert according to different real-time pressure values.
[0045] For example: When the difference between the real-time pressure value and the first specified value is greater than or equal to the first suction difference, the transparency of the suction area is 100%. At this time, the suction area is completely transparent, that is, the suction animation mask is not displayed in the simulated animation; when the difference between the real-time pressure value and the first specified value is less than the first suction difference and greater than or equal to the second suction difference, the transparency of the suction area is 75%; when the difference between the real-time pressure value and the first specified value is less than the second suction difference and greater than or equal to the third suction difference, the transparency of the suction area is 50%; when the difference between the real-time pressure value and the first specified value is less than the third suction difference and greater than or equal to the fourth suction difference, the transparency of the suction area is 25%; when the difference between the real-time pressure value and the first specified value is less than the fourth suction difference, the transparency of the suction area is 0%. At this time, the suction area completely covers the basic animation mask.
[0046] When the difference between the real-time pressure value and the second specified value is less than or equal to the first leakage difference, the transparency of the leakage area is 100%. At this time, the leakage area is completely transparent, that is, the leakage animation mask is not displayed in the simulated animation; when the difference between the real-time pressure value and the second specified value is greater than the first leakage difference and less than or equal to the second leakage difference, the transparency of the leakage area is 75%; when the difference between the real-time pressure value and the second specified value is greater than the second leakage difference and less than or equal to the third leakage difference, the transparency of the leakage area is 50%; when the difference between the real-time pressure value and the second specified value is greater than the third leakage difference and less than or equal to the fourth leakage difference, the transparency of the leakage area is 25%; when the difference between the real-time pressure value and the second specified value is greater than the fourth leakage difference, the transparency of the leakage area is 0%. At this time, the leakage area completely covers the basic animation mask.
[0047] The first designated value is the minimum value of the pressure range that the furnace can withstand, and can be input or modified through the input device. The second designated value is the maximum value of the pressure range that the furnace can withstand, and can be input or modified through the input device.
[0048] The first suction difference>the second suction difference>the third suction difference>the fourth suction difference, and the first suction difference is preferably 0. The first leakage difference<the second leakage difference<the third leakage difference<the fourth leakage difference, and the first leakage difference is preferably 0.
[0049] The adjustment animation mask is displayed by flashing according to the real-time pressure value. Specifically, the flashing frequency of the adjustment animation mask is adjusted according to the difference between the real-time pressure value and the first specified value or the second specified value. By adjusting the flashing frequency of the animation mask, the purpose of graded alert is achieved.
[0050] For example: When the difference between the real-time pressure value and the first designated value is greater than or equal to the first suction difference, the flashing frequency of the suction area is 2 times / min, and the display time is 5 seconds each time; when the difference between the real-time pressure value and the first designated value is less than the first suction difference and greater than or equal to the second suction difference, the flashing frequency of the suction area is 4 times / min, and the display time is 5 seconds each time; when the difference between the real-time pressure value and the first designated value is less than the second suction difference and greater than or equal to the third suction difference, the flashing frequency of the suction area is 6 times / min, and the display time is 5 seconds each time; when the difference between the real-time pressure value and the first designated value is less than the third suction difference and greater than or equal to the fourth suction difference, the flashing frequency of the suction area is 9 times / min, and the display time is 5 seconds each time; when the difference between the real-time pressure value and the first designated value is less than the fourth suction difference, the flashing frequency of the suction area is 12 times / min, and the display time is 5 seconds each time. At this time, the effective display time of the suction area is 60 seconds.
[0051] When the difference between the real-time pressure value and the second specified value is less than or equal to the first leakage difference, the flashing frequency of the leakage area is 2 times / min, and the display time is 5 seconds each time; when the difference between the real-time pressure value and the second specified value is greater than the first leakage difference and less than or equal to the second leakage difference, the flashing frequency of the leakage area is 4 times / min, and the display time is 5 seconds each time; when the difference between the real-time pressure value and the second specified value is greater than the second leakage difference and less than or equal to the third leakage difference, the flashing frequency of the leakage area is 6 times / min, and the display time is 5 seconds each time; when the difference between the real-time pressure value and the second specified value is greater than the third leakage difference and less than or equal to the fourth leakage difference, the flashing frequency of the leakage area is 9 times / min, and the display time is 5 seconds each time; when the difference between the real-time pressure value and the second specified value is greater than the fourth leakage difference, the flashing frequency of the leakage area is 12 times / min, and the display time is 5 seconds each time. At this time, the effective display time of the leakage area is 60 seconds.
[0052] An activated carbon internal heating rotary activation furnace with air and steam parallel channels connects water vapor and air delivery pipes in parallel, and uses a gas distribution pipe and a gas nozzle to realize air input, so that the water vapor and air input are more accurate, avoiding the problem of incomplete activation of materials near the tail end of the furnace due to the rebound of the furnace pressure, which causes the product quality to decline. In addition, the present invention uses a twin simulation model to calculate the furnace pressure of the rotary furnace, ensuring the accuracy of the furnace pressure value, while simulating and displaying the furnace pressure of the tail part of the rotary furnace, dynamically displaying the situation of the rotary furnace tail, so that the administrator can promptly discover the losses caused by abnormalities in the tail end, avoiding the problem of leakage of combustible gas or burning of materials.
[0053] The above content is an explanation of the preferred embodiments of the present invention, which can help those skilled in the art to more fully understand the technical solution of the present invention. However, these embodiments are merely illustrative, and it cannot be determined that the specific implementation methods of the present invention are limited to the description of these embodiments. For ordinary technicians in the technical field to which the present invention belongs, without departing from the concept of the present invention, several simple deductions and transformations can be made, which should be regarded as belonging to the protection scope of the present invention.
Claims
1. An activated carbon internal heating rotary activation furnace with air and steam parallel channels, comprising a furnace body, a lifting plate arranged on the inner wall of the furnace body and a control device, characterized in that: The outer wall of the furnace body is provided with a gas distribution pipeline, and the input end of the gas distribution pipeline is respectively connected to the steam delivery pipe and the air delivery pipe; the inner wall of the furnace body is provided with a plurality of gas nozzles, and the gas nozzles are evenly distributed on the inner wall of the furnace body, and the gas nozzles are respectively connected to the gas distribution pipeline; A discharge device and a furnace tail induced draft device are provided at the furnace tail end of the furnace body, and the furnace tail induced draft device leads the tail gas in the furnace to the flue gas purification device; N pressure testing devices are provided on the inner wall of the furnace body near the furnace tail end, and the pressure testing devices are used to monitor the pressure data in the furnace body near the furnace tail end; The control device includes a calculation and analysis unit, a command generation unit, an animation production unit and a display unit. The calculation and analysis unit calculates the real-time pressure value in the furnace body at the furnace tail end according to the pressure data using a twin simulation model; the command generation unit determines the required induced draft pressure according to the real-time pressure value in the furnace body at the furnace tail end, and generates a corresponding control command for the furnace tail induced draft device to adjust the induced draft power of the furnace tail induced draft device; the animation production unit generates a simulated animation inside and outside the furnace body at the furnace tail end according to the real-time pressure value in the furnace body at the furnace tail end, and sends the simulated animation to the display unit for display.
2. The activated carbon internal heating rotary activation furnace with air and steam parallel channels according to claim 1, characterized in that: N is an integer greater than or equal to 1, and the N pressure testing devices are evenly arranged on the inner wall of the furnace body at the furnace tail end.
3. The activated carbon internal heating rotary activation furnace with air and steam parallel channels according to claim 1, characterized in that: The twin simulation model at least includes the furnace body, the feeding device, the discharging device and the furnace tail induced draft device. The twin simulation model is input through the input unit and stored in the storage unit of the control device.
4. The activated carbon internal heating rotary activation furnace with air and steam parallel channels according to claim 1, characterized in that: The calculation and analysis unit calculates the real-time pressure value in the furnace body at the furnace tail end according to the pressure data using a twin simulation model, including: obtaining a real-time pressure data set in N pressure testing devices using a twin simulation model; and calculating the real-time pressure value in the furnace body at the furnace tail end.
5. The activated carbon internal heating rotary activation furnace with air and steam parallel channels according to claim 4, characterized in that: The computing and analysis unit uses a twin simulation model to obtain real-time pressure data sets in N pressure test devices. The specific process includes: First, the calculation and analysis unit obtains the operation data of the furnace body, and imports the operation data of the furnace body into the twin simulation model. The twin simulation model simulates the distribution position of the material in the furnace body according to the operation data of the furnace body, and determines the highest position of the material in the furnace body at the furnace tail end; Secondly, the calculation and analysis unit calculates the real-time material pressure of each pressure testing device covered by the material according to the highest position of the material in the twin simulation model and the position of each pressure testing device covered by the material by decomposing the material pressure; Finally, the calculation and analysis unit selects the pressure testing device without material pressure in the furnace body in real time according to the highest position of the material in the twin simulation model, and reads the real-time pressure data of the pressure testing device without material pressure; the calculation and analysis unit calculates the real-time gas pressure of each pressure testing device covered by material according to the real-time pressure data of each pressure testing device covered by material and the material pressure corresponding to the real-time pressure data of each pressure testing device covered by material; the real-time pressure data of the pressure testing device without material pressure and the real-time gas pressure of each pressure testing device covered by material constitute a real-time pressure data set.
6. The activated carbon internal heating rotary activation furnace with air and steam parallel channels according to claim 5, characterized in that: The calculation and analysis unit calculates the real-time pressure value by averaging the pressure data in the real-time pressure data set.
7. The activated carbon internal heating rotary activation furnace with air and steam parallel channels according to claim 1, characterized in that: The storage unit of the control device also stores a pressure induced draft adjustment reference table, wherein the pressure induced draft adjustment reference table includes required induced draft powers corresponding to different furnace internal pressures; The command generating unit searches for the required induced draft power in the pressure induced draft condition reference table according to the real-time pressure value. Meanwhile, the control device obtains the induced draft power of the current furnace tail draft device. Then, the command generating unit generates an adjustment command for the induced draft device according to the required induced draft power of the real-time pressure value and the current induced draft power of the furnace tail draft device, and sends the adjustment command to the furnace tail draft device.
8. The activated carbon internal heating rotary activation furnace with air and steam parallel channels according to claim 1, characterized in that: The storage unit of the control device also stores the original model of the simulated animation, i.e., the basic animation mask; The simulated animation includes a basic animation mask and an adjustment animation mask, wherein the adjustment animation mask covers the surface of the basic animation mask, and the adjustment animation mask is a perspective mask, that is, the content-free portion of the adjustment animation mask is a transparent structure, and when the basic animation mask is located in the image-free portion of the adjustment animation mask, the adjustment animation mask and the content of the adjustment animation mask are displayed in combination; The adjustment animation mask includes an intake animation mask and a leakage animation mask, and the basic animation mask, the intake animation mask and the leakage animation mask constitute the simulation animation.
9. The activated carbon internal heating rotary activation furnace with air and steam parallel channels according to claim 8, characterized in that: The suction animation mask includes a suction areas, and the a suction areas are centered at the furnace tail end of the furnace body and spread in a direction away from the furnace body in sequence, that is, in two adjacent suction areas, the outer circle diameter of the suction area close to the furnace body is equal to the inner circle diameter of the suction area away from the furnace body; each suction area includes a simulated airflow and a suction amount schematic mark; The leakage animation mask includes b leakage areas, and the b leakage areas are centered on the furnace tail end of the furnace body and spread in the direction away from the furnace body in sequence, that is, in two adjacent leakage areas, the outer circle diameter of the leakage area close to the furnace body is equal to the inner circle diameter of the leakage area away from the furnace body; each leakage area includes a simulated flame and a leakage amount schematic mark.
10. The activated carbon internal heating rotary activation furnace with air and steam parallel channels according to claim 8, characterized in that: The adjusting animation mask adjusts the transparency of the adjusting animation mask according to the difference between the real-time pressure value and the first specified value or the second specified value; The adjusting animation mask adjusts the flickering frequency of the animation mask according to the difference between the real-time pressure value and the first specified value or the second specified value.
