Internet of Things industrial controller detection device

Abstract

The invention relates to the technical field of controller detection, and discloses an Internet of Things industrial controller detection device, which comprises an arc-shaped frame, and is characterized in that the arc-shaped frame is provided with a placement platform; a controller body; the detection assembly is used for simulating the operation states of various environment detection controller bodies; and the circulating driving assembly is used for driving the detection assembly to rotate and operate. According to the Internet of Things industrial controller detection device, detection of the controller in multiple environments can be achieved through the arranged detection assembly, an independent vibration environment, a vibration environment, an environment full of dust and a high-temperature mixed environment under vibration can be achieved, and the operation state of the controller is detected according to the three environments; and the controller is driven by the circulating driving assembly to circularly rotate, so that the controller is gradually and automatically converted into different working environments, the operation data accuracy of the controller can be detected, an operator does not need to control and transfer in the whole process, and the operation is simpler and more convenient.

Description

Technical Field

[0001] The present invention relates to the technical field of controller detection, in particular to an Internet of Things industrial controller detection device. Background Art

[0002] The controller is an indispensable part of the automation system. It receives input signals from sensors or other devices and generates corresponding output signals according to the preset control strategy or algorithm, thereby achieving precise control of the controlled object. Controllers are widely used in industries, transportation, homes and other fields, which can improve the efficiency and stability of the system, reduce energy waste, and enhance safety and convenience. With the development of technology, the intelligence and networking of controllers will become an important trend in future development.

[0003] At present, in the controller production process, it is necessary to test run the produced controller in multiple environments to ensure whether the controller meets the operating indicators in the environment. However, the detection of this method in the existing technology is relatively simple. Generally, the product is directly placed on a vibration device or in other environments to achieve detection. It is impossible to achieve mixed and staggered detection in a single environment and multiple environments, or to transport it to the next detection area after a single detection. It is time-consuming and labor-intensive, and only a single detection method can be performed. Therefore, an Internet of Things industrial controller detection device is proposed to solve the above-mentioned problems. Summary of the invention

[0004] 1. Technical issues to be resolved In view of the shortcomings of the prior art, the present invention provides an Internet of Things industrial controller detection device, which solves the problem that in the prior art, the method for detecting the controller is too single and the detection result is inaccurate.

[0005] (II) Technical solution To achieve the above-mentioned purpose, the present invention provides the following technical solutions: an Internet of Things industrial controller detection device, comprising an arc frame, on which a placement platform is provided; a controller body; a detection component, used to simulate a variety of environments to detect the operating status of the controller body; a circulating drive component, used to drive the rotational operation of the detection component; the detection component includes a vibration detection device, a high temperature detection device and a dust detection device; the detection component is arranged on the arc frame, and three detection areas are arranged on the arc frame, and the vibration detection device, high temperature detection device and dust detection device are respectively arranged on the three detection areas on the arc frame; the vibration detection device is used to detect the operating status of the controller body under high-frequency vibration; the high temperature detection device is used to detect the vibration operating status of the controller body in a high temperature environment; the dust detection device is used to detect the operating status of the controller body in a vibrating and dusty environment.

[0006] Preferably, the vibration detection device includes a locking component and a moving component; The locking component includes a power frame, a fixed frame is fixedly connected to the power frame, one side of the fixed frame is slidably connected to a pulling frame through a connecting rod, a locking spring is sleeved on the connecting rod, one end of the locking spring is fixedly connected to the fixed frame, and the other end of the locking spring is fixedly connected to the pulling frame, and the controller body is arranged on the fixed frame.

[0007] Preferably, the moving part includes a slide plate, which is slidably connected to the fixed frame through a key slot, one side of the slide plate is abutted against a cam, a small motor is fixedly mounted on the power frame, and the output end of the small motor is fixedly connected to the cam.

[0008] Preferably, the controller body includes a shell, a built-in PCB board and a wire control plug, the built-in PCB board is arranged inside the shell, one end of the wire control plug is connected to the built-in PCB board wire, and the other end of the wire control plug is plugged into a socket set on the power frame.

[0009] Preferably, the high temperature detection device includes two heating boxes, which are connected by a pull rod, and heating rods are arranged inside the two heating boxes. The heating boxes are clamped on the arc frame, and oblique openings are opened on both sides of the heating boxes.

[0010] Preferably, a notch is provided on the heating box, and a second clamping hole is also provided on the heating box.

[0011] Preferably, the dust detection device includes two upper and lower dust boxes, and the two dust boxes are fixedly connected by a second pull rod. A storage slot is provided in the dust box, and dust particles are placed in the storage slot. A fan is provided on the dust box, and a key that cooperates with the second card hole is provided on the dust box. A card hole one is provided on the arc frame, and the dust box is card-connected to the arc frame. A switch key for controlling the start and stop of the fan is provided in the dust box.

[0012] Preferably, the circulation drive assembly includes a power box, a driving motor is fixedly mounted on the power box, a worm is fixedly connected to the output end of the driving motor, a worm is meshed with a worm wheel, a rotating shaft is fixedly connected to the worm wheel, the rotating shaft is rotatably connected to the power box, the power box is fixed to the arc frame via a connecting frame, the rotating shaft is fixedly connected to the power frame, and the dust box and the heating box are both rotatably connected to the rotating shaft.

[0013] Preferably, a closing device is also included, which includes a box sleeve, a fixed shaft is fixedly connected inside the box sleeve, and closing plates are slidably connected to the upper and lower ends of the fixed shaft, and two telescopic springs are sleeved on the surface of the closed fixed shaft, and one end of the telescopic spring is respectively connected to the closing plate.

[0014] (III) Beneficial effects Compared with the prior art, the present invention provides an IoT industrial controller detection device, which has the following beneficial effects: 1. The IoT industrial controller detection device can detect the controller in multiple environments through the detection components set up, and can detect a single vibration environment, a vibration environment and an environment covered with dust, and a high-temperature mixed environment under vibration. The running status of the controller is detected according to these three environments, and the controller is rotated in a cycle by the drive of the circulation drive component, so that it gradually and automatically transforms into different working environments, thereby simulating multi-directional working environment detection, so as to detect the accuracy of the controller's operating data, and the entire process does not require the operator to transfer control, and the operation is simpler.

[0015] 2. The entire detection component of the IoT industrial controller detection device can also be combined and overlapped, so that the high temperature environment, vibration environment and dust environment are mixed to form a three-way mixed environment. The operator can perform overlapping control conversion according to actual needs, so as to facilitate the change of the detection environment, improve the diversity of detection, and determine the accuracy of the detection data. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the overall structure of an Internet of Things industrial controller detection device proposed by the present invention; Figure 2 This is a schematic diagram of the arc frame structure of an Internet of Things industrial controller detection device proposed by the present invention; Figure 3 A schematic diagram of the connection structure of a heating box of an Internet of Things industrial controller detection device proposed by the present invention; Figure 4 A schematic diagram of the dust box connection structure of an Internet of Things industrial controller detection device proposed by the present invention; Figure 5 This is a schematic diagram of the structure of a dust box of an Internet of Things industrial controller detection device proposed by the present invention when viewed from above; Figure 6 This is a structural schematic diagram of a vibration detection device of an Internet of Things industrial controller detection device proposed by the present invention; Figure 7 This is a schematic diagram of the structure of a circulating drive component of an Internet of Things industrial controller detection device proposed by the present invention; Figure 8This is a schematic diagram of the structure of a closing device of an Internet of Things industrial controller detection device proposed by the present invention; Fig. 9 This is a schematic diagram of the controller body structure of an Internet of Things industrial controller detection device proposed by the present invention.

[0017] In the figure: 1. arc frame; 101. card hole 1; 2. detection component; 201. heating box; 202. card hole 2; 203. notch; 204. pull rod 1; 205. heating rod; 206. oblique mouth; 207. dust box; 208. fan; 209. storage slot; 210. pull rod 2; 211. switch; 212. power frame; 213. slide plate; 214. cam; 215. small motor; 216. fixed frame; 217. pull frame; 218. locking spring; 219. box cover; 220. closing plate; 221. fixed shaft; 222. telescopic spring; 3. controller body; 4. placement platform; 5. circulation drive component; 501. power box; 502. connecting frame; 503. drive motor; 504. worm gear; 505. worm; 506. rotating shaft; 6. socket. DETAILED DESCRIPTION

[0018] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0019] See also Figure 1-Figure 9 , an IoT industrial controller detection device, including an arc frame 1, on which a placement platform 4 is provided; a controller body 3, which includes a shell, a built-in PCB board and a wire control plug, the built-in PCB board is arranged inside the shell, one end of the wire control plug is connected to the built-in PCB board wire, and the other end of the wire control plug is plugged into the socket 6 arranged on the power frame 212, and the wire control plug of the controller body 3 is plugged into the socket 6 to realize power operation; a detection component 2 is arranged on the arc frame 1, and three detection areas are arranged on the arc frame 1, and a vibration detection device, a high temperature detection device and a dust detection device are respectively arranged on the three detection areas on the arc frame 1. The detection component 2 is used to simulate a variety of environments to detect the operating state of the controller body 3; a circulation drive component 5 is used to drive the rotation of the detection component 2.

[0020] In this embodiment, the detection component 2 includes a vibration detection device, a high temperature detection device and a dust detection device; the vibration detection device is used to detect the operating state of the controller body 3 under high-frequency vibration; Furthermore, the vibration detection device includes a locking component and a moving component; The locking component includes a power frame 212, a fixed frame 216 is fixedly connected to the power frame 212, a pull frame 217 is slidably connected to one side of the fixed frame 216 through a connecting rod, a locking spring 218 is sleeved on the connecting rod, one end of the locking spring 218 is fixedly connected to the fixed frame 216, and the other end of the locking spring 218 is fixedly connected to the pull frame 217, and the controller body 3 is arranged on the fixed frame 216. By pulling the pull frame 217 outward, space is provided for placing the controller body 3, and the pull frame 217 will be controlled by the tension of the two locking springs 218 to be locked on the surface of the controller body 3, thereby achieving a locking effect on the controller body 3.

[0021] Furthermore, the moving parts include a slide plate 213, which is slidably connected to the fixed frame 216 through a key slot, a cam 214 is abutted on one side of the slide plate 213, and a small motor 215 is fixedly installed on the power frame 212, and the output end of the small motor 215 is fixedly connected to the cam 214. By controlling the rotation of the small motor 215, the cam 214 will be driven to rotate, and the rotation of the cam 214 will drive the slide plate 213 to slide left and right, thereby squeezing the swing of the controller body 3, and continuously squeezing and releasing the pull frame 217 connected to the locking spring 218, thereby realizing the vibration process of the controller body 3, simulating the vibration environment of the controller body 3.

[0022] In addition, the high temperature detection device is used to detect the vibration operation state of the controller body 3 in a high temperature environment; the high temperature detection device includes two heating boxes 201, the two heating boxes 201 are connected by a pull rod 1 204, the two heating boxes 201 are provided with heating rods 205 inside, the heating boxes 201 are clamped on the arc frame 1, and the two sides of the heating boxes 201 are provided with oblique openings 206. The heating box 201 is provided with a notch 203, and the heating box 201 is also provided with a clamping hole 202. The worm gear 504 will drive the rotation of the rotating shaft 506, and the rotating shaft 506 will drive the power frame 212 connected thereto to rotate along the inside of the arc frame 1, and the power frame 212 will then drive the controller body 3 installed on the positioning device to rotate, and gradually enter the interior of the heating box 201. After slowly entering the interior of the heating box 201, the box sleeves 219 on both sides will abut against the upper and lower inner walls of the heating box 201, and the internal heating rod 205 will release a certain amount of heat, which will fill the interior of the controller body 3, thereby simulating operation detection under a high temperature environment.

[0023] In addition, the dust detection device is used to detect the operating state of the controller body 3 in an environment with vibration and full of dust. The dust detection device includes two upper and lower dust boxes 207, the two dust boxes 207 are fixedly connected by a pull rod 210, a storage slot 209 is provided in the dust box 207, dust particles are placed in the storage slot 209, a fan 208 is provided on the dust box 207, a key that cooperates with the second card hole 202 is provided on the dust box 207, a card hole 101 is provided on the arc frame 1, the dust box 207 is connected to the arc frame 1, and a switch 211 for controlling the start and stop of the fan 208 is provided in the dust box 207. When it gradually rotates into the interior of the dust box 207, a relatively closed environment will be formed. Then, when the power frame 212 continues to rotate, it will contact the switch key 211 and touch the switch key 211, and then the switch key 211 will be used to control the rotation of the fan 208. At this time, the fan 208 will use the wind force to blow the dust inside the bottom storage slot 209 to surge, so that the closed space is filled with dust, thereby simulating the operating state of the controller body 3 in a dusty environment and performing an operation test under dust.

[0024] It is worth noting that the circulation drive component 5 includes a power box 501, on which a drive motor 503 is fixedly installed, and the output end of the drive motor 503 is fixedly connected to a worm 505, on which a worm wheel 504 is meshed, and on which a rotating shaft 506 is fixedly connected, and the rotating shaft 506 is rotatably connected to the power box 501, and the power box 501 is fixed to the arc frame 1 through a connecting frame 502, and the rotating shaft 506 is fixedly connected to the power frame 212, and the dust box 207 and the heating box 201 are both rotatably connected to the rotating shaft 506. By controlling the rotation of the driving motor 503, the worm 505 will be driven to rotate, and then the worm wheel 504 will be driven to rotate. The worm wheel 504 will drive the rotation of the rotating shaft 506, and the rotating shaft 506 will drive the power frame 212 connected thereto to rotate along the inside of the arc frame 1, so that the controller body 3 gradually passes through the high temperature environment and the dust environment, thereby performing a cycle, simulating the operating state of the controller body 3 constantly passing through the triple environment, so as to detect its operating stability.

[0025] It is worth noting that a closing device is also included, which includes a box sleeve 219, a fixed shaft 221 is fixedly connected inside the box sleeve 219, and a closing plate 220 is slidably connected to the upper and lower ends of the fixed shaft 221. Two telescopic springs 222 are sleeved on the surface of the closed fixed shaft 221, and one end of the telescopic spring 222 is respectively connected to the closing plate 220. The setting of the closing device is mainly to ensure that the controller body 3 can be closed on both sides when entering a dusty environment to prevent dust from flying. When entering the interior of the dust box 207, because the thickness of the dust box 207 is relatively high, the closing plate 220 will pop out and eventually abut against the interior of the dust box 207 to form a relatively closed space. Even when the closing plate 220 is gradually rotated and moved out, the dust inside will still be blocked by the dust box 207 in the upper and lower positions, and most of the dust will be blocked, thereby reducing the flying of dust.

[0026] The working principle is that the operator first needs to place the controller body 3 at the position of the fixed bracket 216, and then insert the wire control plug of the controller body 3 into the jack 6 to realize power operation, and then release the pull bracket 217, and the pull bracket 217 will be controlled by the tension of the two locking springs 218 to be stuck on the surface of the controller body 3, so as to realize the locking of the controller body 3, and then by controlling the rotation of the small motor 215, it will drive the rotation of the cam 214, and the rotation of the cam 214 will drive the slide plate 213 to slide left and right, thereby squeezing the swing of the controller body 3, and continuously squeezing the pull bracket 217 connected to the locking spring 218, and the process of loosening, thereby realizing the vibration process of the controller body 3, simulating the vibration environment of the controller body 3.Then, controlling the rotation of the driving motor 503 will drive the rotation of the worm 505, and then drive the rotation of the worm wheel 504. The worm wheel 504 will drive the rotation of the rotating shaft 506, and the rotating shaft 506 will drive the power frame 212 connected thereto to rotate along the inside of the arc frame 1, and the power frame 212 will then drive the controller body 3 installed on the positioning device to rotate, and gradually enter the interior of the heating box 201. After slowly entering the interior of the heating box 201, the box sleeves 219 on both sides will abut against the upper and lower inner walls of the heating box 201, and the internal heating rod 205 will release a certain amount of heat, thereby filling the interior of the controller body 3, and the two box sleeves 219 and the upper The lower two heating boxes 201 will form a relatively closed environment, so the controller body 3 is in a high temperature environment while vibrating, thereby simulating the dual environmental detection of vibration and high temperature, and the slot 203 opened on the top is to provide a heat dissipation space to avoid continuous high temperature heating, which leads to high temperature softening of the controller body 3, thereby providing a stable input high temperature and output high temperature environment, which is convenient for the detection of the controller body 3. After that, as the rotating shaft 506 continues to rotate, the controller body 3 will be gradually transferred out of the interior of the high temperature detection device and into the interior of the dust detection device. When entering the interior of the dust detection device, the closing plate 220 is squeezed by the telescopic spring 222. The closure plate 220 will be in the highest position, and because there is a groove on the closing plate 220, it will gradually slide in and abut against the top of the inner wall of the dust box 207. When the box sleeve 219 enters the interior of the heating box 201, it will be gradually squeezed by the design of the bevels 206 on both sides to shrink the closing plate 220 into the interior of the box sleeve 219. When entering the interior of the dust box 207, because the thickness of the dust box 207 is relatively high, the closing plate 220 will pop out and finally abut against the interior of the dust box 207. The same principle as the heating box 201, when gradually rotating into the interior of the dust box 207, a relatively closed environment will be formed. After that, when the power frame 212 continues to rotate, it will contact the switch key 211 and touch the switch key 211. 1, and then use the switch key 211 to control the rotation of the fan 208. At this time, the fan 208 will use the wind force to blow the dust inside the bottom storage tank 209 to surge, so that the closed space is filled with dust, thereby simulating the operating state of the controller body 3 in a dusty environment, and performing an operation test on it under dust. After that, as the rotating shaft 506 continues to rotate, it will drive the controller body 3 to continue to rotate, thereby driving it to continue to rotate, enter the air area, and leave the dust environment area. As the rotating shaft 506 continues to rotate, it forms an overall internal circulation and re-enters the high temperature environment, thereby performing continuous environmental switching to simulate real-time cycle detection in harsh environments.At the same time, the technical solution can also overlap the environment. At this time, the operator needs to rotate the dust box 207 to control it to be separated from the original card hole 101, and then rotate it to the top of the heating box 201, so that the card key on the dust box 207 is stuck on the card hole 202, and the two are overlapped. At this time, when the power frame 212 drives the rotation of the controller body 3 and enters the interior of the heating box 201, the rotation of the drive motor 503 can be turned off. At this time, the entire controller body 3 will be directly in an environment of vibration, high temperature and overlapping dust. At this time, the switch key 211 on the fan 208 will be against the heating box 201, and it will always control it to operate, so the wind will blow through the slot 203 to blow the dust at the bottom and gradually pass through the slot 203 below to enter the interior of the heating box 201. The controller body 3 is placed in a triple environment of high temperature, dust and vibration, so as to perform mixed environmental detection, thereby improving the diversity of equipment detection.

[0027] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.

Claims

1. An Internet of Things industrial controller detection device, characterized in that: include An arc-shaped frame (1), wherein a placement platform (4) is provided on the arc-shaped frame (1); Controller body (3); A detection component (2) is used to simulate the operating state of a controller body (3) in various environments; A circulating drive component (5) for driving the detection component (2) to rotate; The detection component (2) comprises a vibration detection device, a high temperature detection device and a dust detection device; The detection assembly (2) is arranged on the arc frame (1), three detection areas are arranged on the arc frame (1), and the vibration detection device, the high temperature detection device and the dust detection device are respectively arranged on the three detection areas on the arc frame (1); The vibration detection device is used to detect the operating state of the controller body (3) under high-frequency vibration; The high temperature detection device is used to detect the vibration operation state of the controller body (3) in a high temperature environment; The dust detection device is used to detect the operating state of the controller body (3) in an environment with vibration and covered with dust.

2. The IoT industrial controller detection device according to claim 1, characterized in that: The vibration detection device includes a locking component and a moving component; The locking component comprises a power frame (212), a fixed frame (216) is fixedly connected to the power frame (212), one side of the fixed frame (216) is slidably connected to a pulling frame (217) via a connecting rod, a locking spring (218) is sleeved on the connecting rod, one end of the locking spring (218) is fixedly connected to the fixed frame (216), and the other end of the locking spring (218) is fixedly connected to the pulling frame (217), and the controller body (3) is arranged on the fixed frame (216).

3. The IoT industrial controller detection device according to claim 2 is characterized in that: The moving component comprises a slide plate (213), the slide plate (213) is slidably connected to a fixed frame (216) via a key slot, one side of the slide plate (213) is in contact with a cam (214), a small motor (215) is fixedly mounted on the power frame (212), and an output end of the small motor (215) is fixedly connected to the cam (214).

4. The IoT industrial controller detection device according to claim 3 is characterized in that: The controller body (3) comprises a housing, a built-in PCB board and a wire control plug, wherein the built-in PCB board is arranged inside the housing, one end of the wire control plug is connected to the wire of the built-in PCB board, and the other end of the wire control plug is plugged into a socket (6) provided on the power frame (212).

5. The IoT industrial controller detection device according to claim 4, characterized in that: The high temperature detection device comprises two heating boxes (201), the two heating boxes (201) are connected by a pull rod (204), a heating rod (205) is arranged inside the two heating boxes (201), the heating boxes (201) are clamped on the arc frame (1), and oblique openings (206) are opened on both sides of the heating boxes (201).

6. The IoT industrial controller detection device according to claim 5, characterized in that: The heating box (201) is provided with a notch (203), and the heating box (201) is also provided with a second clamping hole (202).

7. The IoT industrial controller detection device according to claim 6, characterized in that: The dust detection device comprises two upper and lower dust boxes (207), the two dust boxes (207) are fixedly connected by a second pull rod (210), a storage slot (209) is provided in the dust box (207), dust particles are placed in the storage slot (209), a fan (208) is provided on the dust box (207), a key that cooperates with a second card hole (202) is provided on the dust box (207), a card hole one (101) is provided on the arc frame (1), the dust box (207) is card-connected to the arc frame (1), and a switch (211) for controlling the start and stop of the fan (208) is provided in the dust box (207).

8. The IoT industrial controller detection device according to claim 7, characterized in that: The circulating drive assembly (5) comprises a power box (501), a driving motor (503) is fixedly mounted on the power box (501), a worm (505) is fixedly connected to the output end of the driving motor (503), a worm gear (504) is meshed with the worm gear (505), a rotating shaft (506) is fixedly connected to the worm gear (504), the rotating shaft (506) is rotatably connected to the power box (501), the power box (501) is fixed to the arc frame (1) via a connecting frame (502), the rotating shaft (506) is fixedly connected to the power frame (212), and the dust box (207) and the heating box (201) are both rotatably connected to the rotating shaft (506).

9. The IoT industrial controller detection device according to claim 8, characterized in that: The invention also comprises a closing device, the closing device comprising a box sleeve (219), a fixed shaft (221) being fixedly connected inside the box sleeve (219), a closing plate (220) being slidably connected at both upper and lower ends of the fixed shaft (221), two telescopic springs (222) being sleeved on the surface of the closed fixed shaft (221), one end of each of the telescopic springs (222) being connected to the closing plate (220).

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