Automatic tea packaging equipment

By designing electric rotating discs and height-adjustable packaging bag heat sealing components in tea automatic packaging equipment, the problem of inaccurate heat sealing caused by changes in packaging bag height is solved, and efficient and uniform tea packaging is achieved.

CN119408811APending Publication Date: 2025-02-11SHENZHEN XINXUYUAN SMART ENERGY CO LTD
View PDF 5 Cites 0 Cited by

Patent Information

Application Number
CN202411973454.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-30
Publication Date
2025-02-11

AI Technical Summary

Technical Problem

During the tea packaging process, the height position of the packaging bag is prone to change, resulting in inaccurate heat sealing and affecting the tightness and quality of the packaging.

Method used

A tea automatic packaging equipment is designed, using electric rotating disc and packaging bag heat sealing components, including mounting brackets, height adjustment parts and heat seals. The height and pressure adjustment of the heat sealing space are achieved through the drive parts, adapting to different sizes and shapes. packaging bags.

Benefits of technology

Accurate heat sealing of packaging bags containing tea leaves is achieved, ensuring the uniformity and sealing effect of heat sealing, avoiding improper sealing problems caused by changes in packaging height, and improving the adaptability and quality of the packaging.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119408811A_ABST
    Figure CN119408811A_ABST
Patent Text Reader

Abstract

The invention relates to the technical field of automatic equipment, and provides automatic tea packaging equipment which comprises a workbench, an electric rotating disc and a packaging bag heat-sealing assembly, the electric rotating disc and the packaging bag heat-sealing assembly are arranged on the workbench, and the packaging bag heat-sealing assembly comprises a mounting support, a height adjusting part, a heat-sealing part and a driving part; the driving part is fixed to the mounting support and used for driving the height adjusting part to do linear reciprocating motion in the first direction and driving the heat sealing part to adjust the distance of the heat sealing space so as to achieve heat sealing of the packaging bag containing the tea leaves. Through the mounting bracket, the height adjusting piece and the heat sealing piece of the packaging bag heat sealing assembly, heat sealing of a packaging bag filled with tea leaves is realized, so that the packaging bag filled with tea leaves can be precisely heat-sealed under the requirements of different heights and pressures, and the problem that when the packaging bag is heat-sealed, the height position of the packaging bag is easy to change, so that the packaging bag cannot be subjected to heat sealing is solved. And the tea packaging is not tight.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The present application relates to the technical field of automation equipment, and in particular to an automatic tea packaging device. Background Art

[0002] In recent years, with the continuous growth of the global tea consumption market, the tea production and packaging industry has also ushered in new development opportunities. Especially in the fast-moving consumer goods market, the application of automated packaging technology has gradually become an important means to improve production efficiency and ensure product quality. Among automated packaging equipment, the technological update of tea packaging equipment is particularly critical, which is directly related to the packaging speed, cost and the final presentation effect of the product.

[0003] Among the related technical means, a multi-station rotary packaging machine is used for automatic packaging of tea. In this equipment, the tea is first automatically filled into pre-made packaging bags, and then transferred to different workstations for sealing and cutting through a rotating disk. This design not only greatly improves packaging efficiency, but also ensures packaging uniformity and sealing reliability, reducing the need for manual operation and related production costs.

[0004] With regard to the above technical solution, although the tea packaging work can be completed efficiently through the automated multi-station rotating mechanism, when the packaging bag is heat-sealed, the height position of the packaging bag is prone to change after the packaging bag passes through the first few stations. At this time, the heat-sealing component originally heat-seals the packaging bag and the area where the heat-sealing component is supposed to heat-seal the packaging bag also changes, and the heat-sealing strip has the problem of unadjustable height and opening width, which results in loose tea packaging and affects the sealing quality and appearance of the product. Summary of the invention

[0005] In order to improve the problem that the height position of the packaging bag is easily changed when the packaging bag is heat-sealed, resulting in loose packaging of tea leaves, the present application provides an automatic packaging device for tea leaves.

[0006] The present invention provides an automatic tea packaging device, comprising a workbench, an electric rotating disk and a packaging bag heat-sealing assembly arranged on the workbench; a packaging bag loading station, a packaging bag heat-sealing station and a tea bag unloading station are arranged on the rotating disk of the electric rotating disk; wherein the packaging bag loading station is provided with a clamping assembly, and the clamping assembly is used to clamp a packaging bag containing tea leaves; the packaging bag heat-sealing assembly is arranged at one side of the packaging bag heat-sealing station, and is used to heat-seal the packaging bag containing tea leaves clamped on the clamping assembly; the packaging bag heat-sealing assembly includes an installation The invention relates to a bracket, a height adjustment member, a heat sealing member and a driving member; the mounting bracket is fixed on the workbench, the height adjustment member is arranged on the mounting bracket, the heat sealing member is arranged on one side of the height adjustment member, and the heat sealing member includes a heat sealing space; the driving member is fixed on the mounting bracket and is used to drive the height adjustment member to perform linear reciprocating motion along a first direction, and drive the heat sealing member to adjust the spacing of the heat sealing space to achieve heat sealing of the packaging bag containing tea leaves; the tea bag unloading station is used to unload the packaging bag containing tea leaves after heat sealing.

[0007] As a preferred embodiment, the heat sealing member includes a first clamp, a second clamp, a first heat sealing strip, and a second heat sealing strip; the first clamp and the second clamp are arranged on one side of the height adjusting member, the first heat sealing strip is arranged on the first clamp, and the second heat sealing strip is arranged on the second clamp; when the driving member drives the height adjusting member to descend or ascend to a preset position, the first clamp and the second clamp make toward or relative movements along the second direction.

[0008] As a preferred embodiment, the height adjustment member includes a sleeve, a sliding rack, a telescopic block and a bidirectional screw, and the driving member includes a driving motor, a worm, a first worm gear, a second worm gear, a first transmission gear, a second transmission gear and a driven gear; the sleeve is fixed to the mounting bracket, the sliding rack is telescopically sleeved on the sleeve along a first direction, the telescopic block is connected to an end of the sliding rack away from the sleeve, and the bidirectional screw is rotatably passed through the telescopic block along a second direction; the first splint is threadedly connected to one side of the bidirectional screw, and the second splint is threadedly connected to the other side of the bidirectional screw; a first limit rod and a second limit rod are arranged between the first splint and the telescopic block, and the first limit rod and the second limit rod are used to limit the first splint; a first guide rod and a second guide rod are arranged between the second splint and the telescopic block, and the first guide The guide rod and the second guide rod are used to guide the second clamping plate; the driving motor is fixed on the mounting bracket, and the worm is rotatably connected to the output end of the driving motor along a first direction; the worm comprises a first driving section, a toothless section and a second driving section, the first worm wheel is rotatably meshed with the first driving section along a second direction, the first transmission gear is coaxially connected to the first worm wheel, the second transmission gear is meshed with the first transmission gear, the driven gear is coaxially connected to the second transmission gear, an avoidance opening is provided on the outer peripheral wall of the sleeve, and the driven gear is penetrated through the avoidance opening and meshed with the sliding rack; the second worm wheel is coaxially connected to the bidirectional screw, and when the second worm wheel is in the first state, the second worm wheel slides on the toothless section, and when the second worm wheel is in the second state, the second worm wheel is meshed with the second driving section.

[0009] As a preferred embodiment, a packaging bag loading assembly is provided at one side of the packaging bag loading station, and the packaging bag loading assembly includes a feeding accommodating member and a flipping clamping member, the feeding accommodating member includes a feeding bracket, a conveyor belt and a conveying motor, the feeding bracket is fixed on the workbench, the conveyor belt and the conveying motor are arranged on the feeding bracket, and the conveying motor drives the conveyor belt to rotate and convey the packaging bags; the flipping clamping member includes a loading bracket, a loading cantilever frame, a rotating block, a clamping fixture and a flipping cylinder, the loading cantilever frame cantilever is connected to the loading bracket, and the rotating block can be rotatably arranged on the loading cantilever frame; the clamping fixture is arranged on the loading cantilever frame, and the clamping fixture is used to clamp the packaging bags conveyed by the conveyor belt; the output end of the flipping cylinder is connected to the rotating block for driving the rotating block to rotate.

[0010] As a preferred solution, a packaging bag opening station is also provided on the turntable of the electric rotating disk, and a packaging bag opening component is provided on one side of the packaging bag opening station, and the packaging bag opening component includes a supporting bracket, a mounting shell, a first guide rail, a second guide rail, a first slider group, a second slider group, a rotation limit block and a rotating motor, the supporting bracket is fixed to the workbench, the mounting shell is fixed to the supporting bracket, the first slider group and the second slider group are fixed in the mounting shell, the first guide rail can be slidably inserted into the first slider group, and the second guide rail can be slidably inserted into the second slider group; the first guide A first connecting block and a first adsorption head are provided on the rail, the first connecting block is fixed on the first guide rail and connected to the rotation limit block, and the first adsorption head is arranged at one end of the first guide rail; a second connecting block and a second adsorption head are provided on the second guide rail, the second connecting block is fixed on the second guide rail and connected to the rotation limit block, and the second adsorption head is arranged at one end of the first guide rail; the rotating motor is arranged on the outer peripheral wall of the mounting shell, and is used to drive the rotation limit block to rotate, and when the rotation limit block rotates, the first adsorption head and the second adsorption head move towards or relative to each other.

[0011] As a preferred solution, a tea unloading station is also provided on the turntable of the electric rotating disk, and a tea unloading assembly is provided on one side of the tea unloading station, and the tea unloading assembly includes a unloading support frame, a unloading cantilever frame and a unloading funnel, the unloading support frame is fixed on the workbench, the unloading cantilever frame cantilever is connected to the unloading support frame, the unloading funnel is fixed on the unloading cantilever frame, and the unloading funnel is used to fill tea into packaging bags.

[0012] As a preferred solution, a tea feeding frame is provided on the top of the workbench, and the tea feeding frame is aligned with and connected to the feeding funnel.

[0013] As a preferred solution, a tea pressing station is also provided on the turntable of the electric rotating disk, and a tea pressing assembly is provided on one side of the tea pressing station; the tea pressing assembly includes a pressing support frame, a pressing cantilever frame, a pressing cylinder and a pressing block, the pressing support frame is fixed on the workbench, and the cantilever of the pressing cantilever frame is connected to the pressing support frame; the pressing cylinder is fixed on the pressing cantilever frame, and the pressing block is fixed on the output end of the pressing cylinder, and the pressing block is used to squeeze the tea leaves in the packaging bag.

[0014] As a preferred solution, a conveyor belt is provided on the workbench, and the conveyor belt is arranged just below the tea bag unloading station, and is used to convey the packaging bags containing tea leaves after heat sealing is completed.

[0015] As a preferred solution, a display is provided on the top of the workbench, and the display is used to monitor the normal operation of the equipment in real time.

[0016] Compared with the prior art, the present application has the following beneficial effects: high flexibility and loose packaging. The packaging bag containing tea leaves is heat-sealed by means of the mounting bracket, height adjustment member and heat-sealing member of the packaging bag heat-sealing assembly, so that the packaging bag containing tea leaves can be accurately heat-sealed under different height and pressure requirements, which not only ensures the uniformity and sealing effect of the heat seal, but also avoids the problem of improper sealing caused by changes in packaging height, solves the limitations of traditional fixed heat-sealing assemblies, provides more flexible heat-sealing operations to adapt to packaging bags of different sizes and shapes, and improves the problem that the height position of the packaging bag is easily changed when the packaging bag is heat-sealed, resulting in loose packaging of tea leaves. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0018] The structures, proportions, sizes, etc. illustrated in the drawings of this specification are only used to match the contents disclosed in the specification so as to facilitate understanding and reading by persons familiar with this technology. They are not used to limit the conditions under which the present invention can be implemented, and therefore have no substantive technical significance. Any structural modification, change in proportion or adjustment of size, without affecting the effects and purposes that can be achieved by the present invention, should still fall within the scope of the technical contents disclosed by the present invention.

[0019] Figure 1 This is a schematic diagram of the overall structure of the automatic tea packaging equipment in the embodiment of the present application; Figure 2 It is a partial structural schematic diagram of the automatic tea packaging equipment in the embodiment of the present application; Figure 3 It is a partial structural schematic diagram of the automatic tea packaging equipment in the embodiment of the present application; Figure 4 is an exploded schematic diagram of a packaging bag heat sealing group in an embodiment of the present application; Figure 5 yes Figure 4 A partial enlarged view of part "A" in the middle; Figure 6 It is an exploded schematic diagram of the packaging bag expansion assembly in the embodiment of the present application.

[0020] Description of reference numerals: 1. Workbench; 11. Conveyor belt; 12. Display; 13. Tea unloading frame; 2. Electric rotating disk; 21. Packaging bag loading station; 211. Clamping assembly; 22. Packaging bag heat sealing station; 23. Tea bag unloading station; 24. Packaging bag opening station; 25. Tea pressing station; 26. Tea unloading station; 3. Packaging bag heat sealing assembly; 31. Mounting bracket; 32. Height adjustment member; 321. Sleeve; 3211. Avoidance; 322. Sliding rack; 323. Telescopic block; 324, bidirectional screw; 33, first clamp; 331, first limit rod; 332, second limit rod; 34, second clamp; 341, first guide rod; 342, second guide rod; 35, first heat seal strip; 36, second heat seal strip; 37, driving member; 371, driving motor; 371, worm; 3711, first driving section; 3712, toothless section; 3713, second driving section; 372, first worm wheel; 373, second worm wheel; 374, first Transmission gear; 375, second transmission gear; 376, driven gear; 4, packaging bag loading assembly; 41, accommodating feeding member; 411, feeding bracket; 412, conveyor belt; 413, conveying motor; 42, flip clamp; 421, loading bracket; 422, loading cantilever bracket; 423, rotating block; 424, clamping fixture; 425, flip cylinder; 5, packaging bag opening assembly; 51, supporting bracket; 52, mounting shell; 53, first guide rail; 531, first connecting Block; 532, first adsorption head; 54, second guide rail; 541, second connecting block; 542, second adsorption head; 55, first slider group; 56, second slider group; 57, rotation limit block; 58, rotating motor; 6, tea unloading assembly; 61, unloading support frame; 62, unloading cantilever frame; 63, unloading funnel; 7, tea pressing assembly; 71, pressing support frame; 72, pressing cantilever frame; 73, pressing cylinder; 74, pressing block; 8, heat sealing part; 81, heat sealing space. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0022] The flowcharts shown in the accompanying drawings are only examples and do not necessarily include all the contents and operations / steps, nor must they be executed in the order described. For example, some operations / steps may also be decomposed, combined or partially merged, so the actual execution order may change according to actual conditions.

[0023] It should also be understood that the terms used in this application specification are only for the purpose of describing specific embodiments and are not intended to limit the application. As used in this application specification and the appended claims, unless the context clearly indicates otherwise, the singular forms "a", "an" and "the" are intended to include plural forms.

[0024] It should be further understood that the term “and / or” used in the specification and appended claims refers to any combination and all possible combinations of one or more of the associated listed items, and includes these combinations.

[0025] The technical solution of the present invention is further described below with reference to the accompanying drawings and through specific implementation methods.

[0026] Embodiment 1: like Figures 1 to 6 As shown, the present application provides an automatic tea packaging device, including a workbench 1 and an electric rotating disk 2 and a packaging bag heat sealing component 3 arranged on the workbench 1.

[0027] Through the distribution and configuration of the electric rotating disk 2, an automated process of multi-station continuous operation is realized, thereby increasing the packaging speed and reducing manual intervention.

[0028] The turntable of the electric rotating disk 2 is provided with a packaging bag loading station 21, a packaging bag heat sealing station 22 and a tea bag unloading station 23; wherein the packaging bag loading station 21 is provided with a clamping assembly 211, and the clamping assembly 211 is used to clamp the packaging bag containing tea leaves.

[0029] By arranging the clamping assembly 211 at the packaging bag loading station 21, automatic clamping and positioning of the tea packaging bags are realized, ensuring that the packaging bags can be accurately delivered to the next process.

[0030] The packaging bag heat-sealing component 3 is arranged at one side of the packaging bag heat-sealing station 22 and is used for heat-sealing the packaging bag containing tea leaves clamped by the clamping component 211 .

[0031] By precisely controlling the position and operation of the packaging bag heat-sealing assembly 3, the sealing performance of the packaging bag containing tea can be optimized, ensuring high quality and consistency of the heat-sealing effect.

[0032] The packaging bag heat sealing assembly 3 includes a mounting bracket 31 , a height adjustment member 32 , a heat sealing member 8 and a driving member 37 .

[0033] By comprehensively applying the mounting bracket 31, the height adjusting member 32 and the driving member 37, the height and pressure adjustment of the heat sealing member 8 can be achieved to adapt to packaging bags of different sizes and thicknesses, thereby improving the adaptability and quality of packaging.

[0034] The mounting bracket 31 is fixed on the workbench 1 , the height adjusting member 32 is arranged on the mounting bracket 31 , and the heat sealing member 8 is arranged on one side of the height adjusting member 32 , wherein the heat sealing member 8 includes a heat sealing space 81 .

[0035] Through the cooperation of the mounting bracket 31 and the height adjusting member 32, the heat sealing strip can be precisely adjusted in the vertical direction to adapt to the height change of the packaging bag, allowing the packaging bag to enter the heat sealing space 81 of the heat sealing member 8, thereby ensuring accurate alignment of the heat sealing area.

[0036] The driving member 37 is fixed on the mounting bracket 31 to drive the height adjusting member 32 to perform linear reciprocating motion along the first direction, and the heat sealing member 8 adjusts the spacing of the heat sealing space 81 to achieve heat sealing of the packaging bag containing tea leaves.

[0037] Through the precise control of the driving member 37, the synchronous action of the heat sealing member 8 is effectively coordinated, thereby improving the speed and effect of heat sealing, reducing the operation time and enhancing the uniformity of sealing.

[0038] The tea bag unloading station 23 is used to unload the packaging bags filled with tea leaves after heat sealing.

[0039] Through the design of the automatic unloading station, the packaging bags can be quickly removed and collected after heat sealing, which improves the continuous operation efficiency of the entire packaging line and reduces manual cleaning work.

[0040] In this embodiment, the electric rotating disk 2 on the workbench 1 clamps the packaging bag containing tea leaves from the packaging bag loading station 21 through the clamping assembly 211 and transfers it to the next station of the electric rotating disk 2, namely, the packaging bag heat sealing station 22. Here, the packaging bag heat sealing assembly 3 will perform heat sealing operation on the packaging bag on the clamping assembly 211 to ensure that the tea leaves are completely sealed. After the heat sealing is completed, the packaging bag is transferred to the tea bag unloading station 23 through the electric rotating disk 2, and finally the entire automated packaging process is completed.

[0041] Through the design of the mounting bracket 31, the height adjustment member 32 and the heat sealing member 8 of the packaging bag heat sealing assembly 3, the packaging bag containing tea can be accurately heat-sealed under different height and pressure requirements, which not only ensures the uniformity and sealing effect of the heat seal, but also avoids the problem of improper sealing caused by changes in the packaging height, solves the limitations of the traditional fixed heat sealing assembly, provides more flexible heat sealing operation to adapt to packaging bags of different sizes and shapes, and improves the problem that the height position of the packaging bag is easily changed when the packaging bag is heat-sealed, resulting in loose tea packaging. In addition, the automated workflow reduces manual operations, reduces production costs, and improves the degree of automation of the production line, making production more efficient and economical.

[0042] Embodiment 2: like Figures 1 to 6 As shown, the heat sealing member 8 includes a first clamping plate 33, a second clamping plate 34, a first heat sealing strip 35, and a second heat sealing strip 36; the first clamping plate 33 and the second clamping plate 34 are arranged on one side of the height adjusting member 32, the first heat sealing strip 35 is arranged on the first clamping plate 33, and the second heat sealing strip 36 is arranged on the second clamping plate 34; when the driving member 37 drives the height adjusting member 32 to descend or rise to a preset position, the first clamping plate 33 and the second clamping plate 34 move toward or relative to each other along the second direction.

[0043] By setting the first heat sealing strip 35 on the first clamping plate 33 and the second heat sealing strip 36 on the second clamping plate 34, when the driving member 37 drives the height adjusting member 32 to descend to the preset position, the first clamping plate 33 and the second clamping plate 34 drive the first heat sealing strip 35 and the second heat sealing strip 36 to move toward each other along the second direction, so as to achieve heat sealing of the packaging bag containing tea leaves.

[0044] When the driving member 37 drives the height adjusting member 32 to rise to the preset position, the first clamping plate 33 and the second clamping plate 34 drive the first heat sealing strip 35 and the second heat sealing strip 36 to move relative to each other along the second direction, and exit the state of heat sealing the packaging bag containing tea leaves.

[0045] Among them, the height adjustment member 32 includes a sleeve 321, a sliding rack 322, a telescopic block 323 and a bidirectional screw 324, and the driving member 37 includes a driving motor 371, a worm 371, a first worm gear 372, a second worm gear 373, a first transmission gear 374, a second transmission gear 375 and a driven gear 376.

[0046] Through the stable structure of the sleeve 321 and the adjustability of the sliding rack 322 combined with the dynamic adjustment of the telescopic block 323 and the bidirectional screw 324, high-precision position control and flexibility of the height adjustment member 32 are achieved, ensuring that the packaging bag heat sealing assembly 3 can adapt to packaging requirements of different heights and sizes.

[0047] The sleeve 321 is fixed on the mounting bracket 31, the sliding rack 322 is telescopically sleeved on the sleeve 321 along a first direction, the telescopic block 323 is connected to one end of the sliding rack 322 away from the sleeve 321, and the bidirectional screw 324 is rotatably penetrated on the telescopic block 323 along a second direction.

[0048] By fixing the sleeve 321 on the mounting bracket 31, the sliding rack 322 is allowed to be telescopically adjusted along the first direction. Combined with the rotation function of the bidirectional screw 324, fine adjustment of the height adjustment member 32 is achieved to adapt to the variable size and height requirements of the packaging bags in the packaging process.

[0049] The first clamping plate 33 is threadedly connected to one side of the bidirectional screw 324 , and the second clamping plate 34 is threadedly connected to the other side of the bidirectional screw 324 .

[0050] By threading the first clamping plate 33 and the second clamping plate 34 on different thread ends of the bidirectional screw 324 , when the bidirectional screw 324 rotates, the first clamping plate 33 and the second clamping plate 34 can move toward or relative to each other along the second direction.

[0051] like Figures 1 to 6 As shown, a first limiting rod 331 and a second limiting rod 332 are provided between the first clamping plate 33 and the telescopic block 323 , and the first limiting rod 331 and the second limiting rod 332 are used to limit the first clamping plate 33 .

[0052] The limiting functions of the first limiting rod 331 and the second limiting rod 332 ensure that the first clamping plate 33 moves stably along the second direction when moving on the bidirectional screw rod 324, thereby avoiding the problem of rotation of the first clamping plate 33.

[0053] A first guide rod 341 and a second guide rod 342 are provided between the second clamping plate 34 and the telescopic block 323 . The first guide rod 341 and the second guide rod 342 are used to guide the second clamping plate 34 .

[0054] The first guide rod 341 and the second guide rod 342 ensure the precise movement trajectory of the second clamping plate 34 when moving on the bidirectional screw 324, thereby enhancing the alignment accuracy and efficiency of the entire heat sealing operation.

[0055] The driving motor 371 is fixed on the mounting bracket 31 , and the worm 371 is connected to the output end of the driving motor 371 and rotates along the first direction.

[0056] Through the configuration of the driving motor 371 and the worm 371, efficient power transmission and control are achieved, providing a stable and reliable driving force for the entire heat sealing system.

[0057] The worm 371 includes a first driving section 3711, a toothless section 3712 and a second driving section 3713. The first worm wheel 372 is rotatably meshed on the first driving section 3711 along the second direction. The first transmission gear 374 is coaxially connected to the first worm wheel 372, the second transmission gear 375 is meshed with the first transmission gear 374, and the driven gear 376 is coaxially connected to the second transmission gear 375. The outer peripheral wall of the sleeve 321 is provided with an avoidance opening 3211, and the driven gear 376 is penetrated through the avoidance opening 3211 and meshed with the sliding rack 322; the second worm wheel 373 is coaxially connected to the bidirectional screw 324, and when the second worm wheel 373 is in the first state, the second worm wheel 373 slides on the toothless section 3712, and when the second worm wheel 373 is in the second state, the second worm wheel 373 is meshed with the second driving section 3713.

[0058] When the worm 371 is driven to rotate by the driving motor 371, the first driving section 3711 drives the first worm wheel 372 to rotate in the second direction. At this time, the first transmission gear 374 coaxially connected to the first worm wheel 372 rotates synchronously and drives the second transmission gear 375 to rotate. The second transmission gear 375 drives the driven gear 376 coaxially connected thereto to rotate, and the driven gear 376 drives the sliding rack 322 to perform a linear reciprocating motion in the sleeve 321, thereby achieving the effect of driving the sliding rack 322 to perform a linear reciprocating motion by the driving motor 371.

[0059] It should be noted that when the driving motor 371 rotates forward and drives the sliding rack 322 to descend in the first direction, the second worm gear 373 is in the first state and moves downward in the first direction on the toothless section 3712 of the worm 371. After the sliding rack 322 descends to a preset height, the second worm gear 373 is in the second state. At this time, the second worm gear 373 is engaged with the second driving section 3713 of the worm 371. Then, the second worm gear 373 drives the bidirectional screw 324 coaxially connected thereto to rotate. At this time, the first splint 33 and the second splint 34 threadedly connected to the bidirectional screw 324 move toward each other in the second direction, and the heat sealing area of ​​the packaging bag containing tea leaves is heat sealed by using the first heat sealing strip 35 arranged on the first splint 33 and the second heat sealing strip 36 arranged on the second splint 34.

[0060] When the heat sealing of the packaging bag containing tea leaves is completed, the motor reverses and drives the sliding rack 322 to rise in the first direction. At this time, the first clamping plate 33 and the second clamping plate 34 threadedly connected to the bidirectional screw 324 make relative movement in the second direction, and drive the first heat sealing strip 35 arranged on the first clamping plate 33 and the second heat sealing strip 36 arranged on the second clamping plate 34 to exit the heat sealing area. After the sliding rack 322 rises to a preset position in the first direction, the second worm gear 373 is disconnected from the second driving section 3713 of the worm 371, and the toothless section 3712 of the worm 371 moves upward in the first direction, that is, it returns from the second state to the first state, prepares for the next heat sealing, completes the heat sealing of the packaging bag once, and repeats this cycle.

[0061] By integrating the precise control and dynamic configuration of the drive motor 371, the worm 371, the worm wheel, the transmission gear and the bidirectional screw 324, the fully automated management of the heat sealing process of the packaging bag is achieved, which greatly improves the accuracy and efficiency of the heat sealing process. The system controls the vertical movement of the sliding rack 322 by the forward and reverse rotation of the drive motor 371, and accurately adjusts the rotation of the bidirectional screw 324 by coordinating the state switching of the second worm wheel 373 and the dynamic engagement of the worm 371, thereby controlling the relative movement of the first clamping plate 33 and the second clamping plate 34. It not only ensures that the heat sealing strip is accurately aligned and tightly sealed within the appropriate time, but also allows rapid evacuation after the heat sealing is completed, reducing the loss of heat energy and preventing excessive heat treatment of the packaging material. In addition, by utilizing the sliding and meshing action of the second worm gear 373 in the design of the toothless segment 3712, its operating state can be automatically adjusted in different working stages. By cleverly utilizing the precise coordination between mechanical transmissions, a dynamic closed-loop system is realized, so that the packaging bag can always maintain the best condition when being heat-sealed, avoiding poor sealing problems caused by height changes or uneven materials.

[0062] At the same time, the coordinated actions of various components are achieved through the single control of the drive motor 371, which simplifies the complexity of the entire system and significantly improves the operational reliability; the drive motor 371 provides a consistent power source through precise rotation output, and drives the worm 371 and the various transmission components meshing therewith in turn. The centralized control method reduces the equipment's dependence on multiple motors and controllers, reduces manufacturing and maintenance costs, and further reduces energy consumption, thereby improving efficiency and reducing operating errors, providing a high-efficiency, energy-saving and low-maintenance solution for the packaging line. like Figures 1 to 6 As shown, a packaging bag loading component 4 is arranged on one side of the packaging bag loading station 21, and the packaging bag loading component 4 includes a feeding accommodating member 41 and a flip clamping member 42. The feeding accommodating member 41 includes a feeding bracket 411, a conveyor belt 412 and a conveying motor 413. The feeding bracket 411 is fixed on the workbench 1, and the conveyor belt 412 and the conveying motor 413 are arranged on the feeding bracket 411. The conveying motor 413 drives the conveyor belt 412 to rotate and convey the packaging bag.

[0063] Through the precisely controlled conveying system, efficient and continuous conveying of packaging bags can be achieved, ensuring that each packaging bag can reach the working position in a timely and correct manner, thereby improving the smoothness and efficiency of the entire packaging process.

[0064] The flip clamp 42 includes a loading bracket 421 , a loading cantilever bracket 422 , a rotating block 423 , a clamping fixture 424 and a flip cylinder 425 . The loading cantilever bracket 422 is cantilevered to the loading bracket 421 , and the rotating block 423 is rotatably disposed on the loading cantilever bracket 422 .

[0065] Through the cooperation of the rotating block 423 and the turning cylinder 425, the packaging bag is accurately turned over and positioned, which provides preparation for the heat sealing work and ensures that the packaging bag enters the heat sealing station in a correct posture.

[0066] The clamping fixture 424 is disposed on the loading cantilever frame 422 , and the clamping fixture 424 is used to clamp the packaging bag conveyed by the conveyor belt 412 .

[0067] The stable clamping of the clamping fixture 424 ensures the position stability of the packaging bag during transportation, and prevents the bag from being deviated during heat sealing or other subsequent processing, thereby affecting the sealing quality.

[0068] The output end of the flip cylinder 425 is connected to the rotating block 423 to drive the rotating block 423 to rotate.

[0069] Through the power output of the flip cylinder 425, a fast and accurate flipping action of the rotating block 423 and the packaging bag clamped therein is achieved, making the packaging workflow more efficient and controllable.

[0070] like Figures 1 to 6 As shown, a packaging bag opening station 24 is also provided on the turntable of the electric rotating disk 2, and a packaging bag opening component 5 is provided on one side of the packaging bag opening station 24. The packaging bag opening component 5 includes a supporting bracket 51, a mounting shell 52, a first guide rail 53, a second guide rail 54, a first slider group 55, a second slider group 56, a rotation limit block 57 and a rotating motor 58. The supporting bracket 51 is fixed on the workbench 1, the mounting shell 52 is fixed on the supporting bracket 51, the first slider group 55 and the second slider group 56 are fixed in the mounting shell 52, the first guide rail 53 can be slidably passed through the first slider group 55, and the second guide rail 54 can be slidably passed through the second slider group 56.

[0071] The installed slider group and guide rail system enable the packaging bags to be opened smoothly and accurately, ensuring that each packaging bag can be correctly opened before filling with tea leaves, optimizing the filling effect and subsequent heat sealing performance.

[0072] like Figures 1 to 6 As shown, a first connecting block 531 and a first adsorption head 532 are provided on the first guide rail 53 . The first connecting block 531 is fixed on the first guide rail 53 and connected to the rotation limit block 57 . The first adsorption head 532 is provided at one end of the first guide rail 53 .

[0073] Through the cooperation of the first adsorption head 532 and the connecting block, precise control of one side of the packaging bag is achieved, further enhancing the stability and uniformity of the expansion process.

[0074] A second connecting block 541 and a second adsorption head 542 are provided on the second guide rail 54 . The second connecting block 541 is fixed on the second guide rail 54 and connected to the rotation limit block 57 . The second adsorption head 542 is provided at one end of the first guide rail 53 .

[0075] Through the synchronous action of the second adsorption head 542, it is ensured that the other side of the packaging bag also obtains balanced force and support, thereby achieving uniform unfolding of the entire packaging bag.

[0076] The rotating motor 58 is disposed on the outer peripheral wall of the mounting shell 52 to drive the rotating limit block 57 to rotate. When the rotating limit block 57 rotates, the first adsorption head 532 and the second adsorption head 542 move toward or relative to each other.

[0077] Through the precise control of the rotating motor 58, the movement of the first adsorption head 532 is made more precise and adjustable, further improving the efficiency and quality of the packaging bag opening.

[0078] like Figures 1 to 6 As shown, a tea unloading station 26 is also provided on the turntable of the electric rotating disk 2, and a tea unloading assembly 6 is provided on one side of the tea unloading station 26. The tea unloading assembly 6 includes a unloading support frame 61, a unloading cantilever frame 62 and a unloading funnel 63. The unloading support frame 61 is fixed on the workbench 1, the unloading cantilever frame 62 is cantilevered on the unloading support frame 61, and the unloading funnel 63 is fixed on the unloading cantilever frame 62. The unloading funnel 63 is used to fill tea into packaging bags.

[0079] The design and position of the feeding funnel 63 ensure accurate filling of tea leaves, minimize waste and improve packaging efficiency.

[0080] A tea discharging frame 13 is also provided on the top of the workbench 1 , and the tea discharging frame 13 is aligned with and communicated with the discharging funnel 63 .

[0081] By accurately aligning and connecting the tea feeding frame 13 with the feeding funnel 63, a smooth transition of tea leaves and accurate distribution of tea leaves into various packaging bags are achieved, thereby enhancing the continuity of the packaging process and reducing tea leaf losses during operation.

[0082] like Figures 1 to 6 As shown, a tea pressing station 25 is also provided on the turntable of the electric rotating disk 2 , and a tea pressing assembly 7 is provided on one side of the initial station position of the tea pressing station 25 .

[0083] The tea pressing assembly 7 is used to pre-compact the tea leaves, thereby ensuring uniform distribution and density of the tea leaves in the packaging bag, thereby improving storage and transportation performance after packaging.

[0084] The tea pressing assembly 7 comprises a pressing support frame 71 , a pressing cantilever frame 72 , a pressing cylinder 73 and a pressing block 74 . The pressing support frame 71 is fixed on the workbench 1 , and the pressing cantilever frame 72 is cantileveredly connected to the pressing support frame 71 .

[0085] The stable structure of the pressing support frame 71 and the cantilever frame ensures the stability and accuracy of the pressing operation, avoiding deviation or unevenness during the pressing process.

[0086] The pressing cylinder 73 is fixed on the pressing cantilever frame 72, and the pressing block 74 is fixed on the output end of the pressing cylinder 73. The pressing block 74 is used to press the tea leaves in the packaging bag.

[0087] The power output of the pressing cylinder 73 is used to achieve uniform compaction of the tea leaves, thereby ensuring the tightness of the tea leaves in the packaging bag and the overall beauty of the final product.

[0088] A conveyor belt 11 is provided on the workbench 1 . The conveyor belt 11 is provided just below the tea bag unloading station 23 and is used to convey the packaging bags containing tea leaves after heat sealing.

[0089] The conveyor belt 11 below the workbench 1 can be used to quickly clean and transport the heat-sealed packaging bags, thereby improving the continuous operation capability and efficiency of the production line.

[0090] A display 12 is arranged on the top of the workbench 1, and the display 12 is used to monitor the normal operation of the equipment in real time.

[0091] Through the display 12 on the top, the operator can monitor the operating status and production process of the entire equipment in real time, adjust and optimize production parameters in time, and ensure the optimization of equipment operation.

[0092] In this embodiment, by introducing a series of sophisticated mechanical designs and automation elements, the efficiency and accuracy of the tea packaging process are significantly improved. The complex configuration of the height adjustment member 32 and the drive member 37, such as the sleeve 321, the sliding rack 322, the telescopic block 323, the bidirectional screw 324 and the drive motor 371, the worm 371, the first worm gear 372, the second worm gear 373, etc., ensures the flexibility and adaptability of the machine operation, and can be accurately adjusted to suit packaging bags of different sizes and shapes. In addition, the introduction of the packaging bag feeding component 4, including the conveyor belt 412 and the flip clamp 42, optimizes the transmission and positioning of the packaging bag, reduces manual operation, and improves production efficiency. The design of the packaging bag opening component 5, the tea unloading component 6 and the tea pressing component 7 ensures that the packaging bag can be correctly shaped and the tea leaves are evenly distributed before filling and sealing, further improving the overall quality and appearance of the product. The use of the display 12 strengthens the monitoring and control of the production process, allowing the operator to monitor and adjust the production process in real time to ensure the optimization of the equipment operation. Overall, this highly integrated and automated design not only improves the convenience of operation and production continuity, but also significantly reduces production costs and improves market competitiveness.

[0093] As described above, the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit the same. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that the technical solutions described in the aforementioned embodiments may still be modified, or some of the technical features thereof may be replaced by equivalents. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims

1. An automatic tea packaging device, characterized in that: It comprises a workbench (1), an electric rotating disk (2) and a packaging bag heat-sealing assembly (3) arranged on the workbench (1); The rotating disk of the electric rotating disk (2) is provided with a packaging bag loading station (21), a packaging bag heat sealing station (22) and a tea bag unloading station (23); wherein the packaging bag loading station (21) is provided with a clamping assembly (211), and the clamping assembly (211) is used to clamp a packaging bag containing tea leaves; The packaging bag heat sealing component (3) is arranged on one side of the packaging bag heat sealing station (22) and is used to heat seal the packaging bag containing tea leaves clamped on the clamping component (211); The packaging bag heat sealing assembly (3) comprises a mounting bracket (31), a height adjustment member (32), a heat sealing member and a driving member (37); The mounting bracket (31) is fixed on the workbench (1), the height adjustment member (32) is arranged on the mounting bracket (31), the heat sealing member is arranged on one side of the height adjustment member (32), and the heat sealing member (8) comprises a heat sealing space (81); The driving member (37) is fixed on the mounting bracket (31) and is used to drive the height adjustment member (32) to perform linear reciprocating motion along a first direction, and to drive the heat sealing member (8) to adjust the spacing of the heat sealing space (81), so as to achieve heat sealing of the packaging bag containing tea leaves; The tea bag unloading station (23) is used to unload the packaging bags containing tea leaves after heat sealing.

2. The automatic tea packaging equipment according to claim 1, characterized in that: The heat sealing member (8) comprises a first clamping plate (33), a second clamping plate (34), a first heat sealing strip (35), and a second heat sealing strip (36); The first clamping plate (33) and the second clamping plate (34) are arranged on one side of the height adjustment member (32), the first heat sealing strip (35) is arranged on the first clamping plate (33), and the second heat sealing strip (36) is arranged on the second clamping plate (34); When the driving member (37) drives the height adjustment member (32) to descend or ascend to a preset position, the first clamping plate (33) and the second clamping plate (34) move toward or relative to each other along a second direction.

3. The automatic tea packaging equipment according to claim 1 is characterized in that: The height adjustment member (32) comprises a sleeve (321), a sliding rack (322), a telescopic block (323) and a bidirectional screw (324); the driving member (37) comprises a driving motor (371), a worm (371), a first worm gear (372), a second worm gear (373), a first transmission gear (374), a second transmission gear (375) and a driven gear (376); The sleeve (321) is fixed on the mounting bracket (31), the sliding rack (322) is telescopically sleeved on the sleeve (321) along a first direction, the telescopic block (323) is connected to an end of the sliding rack (322) away from the sleeve (321), and the bidirectional screw (324) is rotatably penetrated on the telescopic block (323) along a second direction; The first clamping plate (33) is threadedly connected to one side of the bidirectional screw (324), and the second clamping plate (34) is threadedly connected to the other side of the bidirectional screw (324); A first limiting rod (331) and a second limiting rod (332) are provided between the first clamping plate (33) and the telescopic block (323), and the first limiting rod (331) and the second limiting rod (332) are used to limit the first clamping plate (33); A first guide rod (341) and a second guide rod (342) are provided between the second clamping plate (34) and the telescopic block (323), and the first guide rod (341) and the second guide rod (342) are used to guide the second clamping plate (34); The driving motor (371) is fixed on the mounting bracket (31), and the worm (371) is rotatably connected to the output end of the driving motor (371) along a first direction; The worm (371) comprises a first driving section (3711), a toothless section (3712) and a second driving section (3713); the first worm wheel (372) is rotatably meshed with the first driving section (3711) along a second direction; the first transmission gear (374) is coaxially connected to the first worm wheel (372); the second transmission gear (375) is meshed with the first transmission gear (374); the driven gear (376) is coaxially connected to the second transmission gear (375); an escape opening (3211) is provided on the outer peripheral wall of the sleeve (321); the driven gear (376) is inserted into the escape opening (3211) and meshed with the sliding rack (322); The second worm gear (373) is coaxially connected to the bidirectional screw (324), and when the second worm gear (373) is in a first state, the second worm gear (373) slides on the toothless section (3712), and when the second worm gear (373) is in a second state, the second worm gear (373) is meshed with the second driving section (3713).

4. The automatic tea packaging equipment according to claim 1 is characterized in that: A packaging bag loading assembly (4) is provided on one side of the packaging bag loading station (21), the packaging bag loading assembly (4) comprising a feeding member (41) and a flip clamp (42), the feeding member (41) comprising a feeding bracket (411), a conveyor belt (412) and a conveying motor (413), the feeding bracket (411) is fixed on the workbench (1), the conveyor belt (412) and the conveying motor (413) are arranged on the feeding bracket (411), and the conveying motor (413) drives the conveyor belt (412) to rotate and convey the packaging bag; The flip clamp (42) comprises a loading bracket (421), a loading cantilever bracket (422), a rotating block (423), a clamping fixture (424) and a flip cylinder (425); the loading cantilever bracket (422) is cantilevered to the loading bracket (421); and the rotating block (423) is rotatably arranged on the loading cantilever bracket (422); The clamping fixture (424) is arranged on the loading cantilever frame (422), and the clamping fixture (424) is used to clamp the packaging bag conveyed by the conveyor belt (412); The output end of the turning cylinder (425) is connected to the rotating block (423) and is used to drive the rotating block (423) to rotate.

5. The automatic tea packaging equipment according to claim 1 is characterized in that: The rotating disk of the electric rotating disk (2) is also provided with a packaging bag opening station (24), and a packaging bag opening assembly (5) is provided on one side of the packaging bag opening station (24). The packaging bag opening assembly (5) comprises a supporting bracket (51), a mounting shell (52), a first guide rail (53), a second guide rail (54), a first slider group (55), a second slider group (56), a rotation limit block (57) and a rotating motor (58). The supporting bracket (51) is fixed on the workbench (1), the mounting shell (52) is fixed on the supporting bracket (51), the first slider group (55) and the second slider group (56) are fixed in the mounting shell (52), the first guide rail (53) can be slidably arranged on the first slider group (55), and the second guide rail (54) can be slidably arranged on the second slider group (56); A first connecting block (531) and a first adsorption head (532) are provided on the first guide rail (53); the first connecting block (531) is fixed on the first guide rail (53) and connected to the rotation limit block (57); and the first adsorption head (532) is provided at one end of the first guide rail (53); The second guide rail (54) is provided with a second connecting block (541) and a second adsorption head (542); the second connecting block (541) is fixed on the second guide rail (54) and connected to the rotation limit block (57); the second adsorption head (542) is provided at one end of the first guide rail (53); The rotating motor (58) is arranged on the outer peripheral wall of the mounting shell (52) and is used to drive the rotating limit block (57) to rotate. When the rotating limit block (57) rotates, the first adsorption head (532) and the second adsorption head (542) move toward or relative to each other.

6. The automatic tea packaging equipment according to claim 1, characterized in that: A tea unloading station (26) is also provided on the rotating disk of the electric rotating disk (2), and a tea unloading assembly (6) is provided on one side of the tea unloading station (26). The tea unloading assembly (6) comprises an unloading support frame (61), an unloading cantilever frame (62) and an unloading funnel (63). The unloading support frame (61) is fixed on the workbench (1), the unloading cantilever frame (62) is cantilevered to the unloading support frame (61), and the unloading funnel (63) is fixed on the unloading cantilever frame (62). The unloading funnel (63) is used to fill tea leaves into packaging bags.

7. The automatic tea packaging equipment according to claim 6, characterized in that: A tea-leaf feeding frame (13) is arranged on the top of the workbench (1), and the tea-leaf feeding frame (13) is aligned with and connected to the feeding funnel (63).

8. The automatic tea packaging equipment according to claim 1, characterized in that: A tea pressing station (25) is also provided on the rotating disk of the electric rotating disk (2), and a tea pressing assembly (7) is provided on one side of the tea pressing station (25); The tea pressing assembly (7) comprises a pressing support frame (71), a pressing cantilever frame (72), a pressing cylinder (73) and a pressing block (74); the pressing support frame (71) is fixed on the workbench (1); the pressing cantilever frame (72) is cantilevered and connected to the pressing support frame (71); The pressing cylinder (73) is fixed on the pressing cantilever frame (72), and the pressing block (74) is fixed on the output end of the pressing cylinder (73). The pressing block (74) is used to press the tea leaves in the packaging bag.

9. The automatic tea packaging equipment according to claim 1, characterized in that: A conveyor belt (11) is provided on the workbench (1), and the conveyor belt (11) is arranged directly below the tea bag unloading station (23) and is used to convey the packaging bags containing tea leaves after heat sealing.

10. The automatic tea packaging equipment according to claim 1, characterized in that: A display (12) is arranged on the top of the workbench (1), and the display (12) is used to monitor the normal operation of the equipment in real time.

Citation Information

Patent Citations

  • Full-automatic coffee padding and compacting packer

    CN101879948A

  • Fully automatic metering, filling and packing integrated machine

    CN104326119A

  • Automatic tea processing packaging machine

    CN111301774A

  • Arch wire automatic bagging and marking device

    CN112678263A

  • Sealing mechanism, sealing equipment and sealing method

    CN117326137A