Cyclone rectifier

By designing the rectifier assembly and volute shell structure in the cyclone, the blocking effect of the rectifier plate reduces the rotational wind resistance, and the centrifugal separation of materials and air flow in the volute shell solves the reduction in rotational speed and gas caused by the reduction in the inlet wind speed of the cyclone tube. The problem of decreasing solid separation efficiency improves the separation performance of the cyclone tube.

CN222132240UActive Publication Date: 2024-12-10CHENGDU JIANENG HENGYE TECH CO LTD
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Patent Information

Application Number
CN202420539860.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-20
Publication Date
2024-12-10
Estimated Expiration
2034-03-20

AI Technical Summary

Technical Problem

When used, the cyclone is reduced due to the decrease in the inlet wind speed, resulting in a decrease in rotational speed, thereby reducing the efficiency of gas-solid separation.

Method used

A cyclone cylinder rectifier is designed, including an inner cylinder, a rectifier assembly and a volute shell. The rectifier assembly is composed of a mounting frame, a rotating seat, a rotating shaft and a rectifier plate. The rectifier plate is in a positive spiral shape and an anti-spiral shape, and passes through the rectifier plate. The blocking effect causes the airflow to move vertically, reduce the resistance loss of rotating wind, and realize centrifugal separation of material and airflow in the volute.

Benefits of technology

The gas-solid separation efficiency of the cyclone tube is effectively improved, the rotation speed reduction problem caused by the decrease in inlet wind speed is avoided, and the separation performance of the cyclone tube is improved.

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Abstract

The utility model relates to the technical field of cyclone separators, in particular to a cyclone rectifier which comprises an inner barrel and a rectifying assembly. The rectifying assembly comprises a mounting frame, a rotating seat, a rotating shaft and four rectifying plates, the mounting frame is fixedly connected with the inner cylinder and located at the top of the inner cylinder, the rotating seat is fixedly connected with the mounting frame and located in the inner cylinder, the rotating shaft is rotationally connected with the rotating seat and located in the inner cylinder, the number of the rectifying plates is four, and the four rectifying plates are fixedly connected with the rotating shaft respectively; according to the cyclone separator, the problems that when a cyclone is used, the air speed of an inlet is reduced, the rotating speed is also reduced, and finally, the gas-solid separation efficiency is reduced are solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of cyclone separators, in particular to a cyclone rectifier. Background Art

[0002] The cyclone, also known as the cyclone separator, is used for gas-solid separation. The airflow enters tangentially, causing a rotational motion, so that the solid particles with greater inertia force are thrown off the wall, thereby achieving the effect of gas-solid separation.

[0003] Since the gas is constantly rotating, the resistance generated is also relatively large. The current method of reducing resistance is mostly to reduce the inlet wind speed. However, since the inlet wind speed is reduced, the rotation speed is also reduced, which will eventually lead to a decrease in the efficiency of gas-solid separation. Utility Model Content

[0004] The utility model aims to provide a cyclone rectifier, which solves the problem that when the cyclone is used, the inlet wind speed is reduced, the rotation speed is also reduced, and finally the efficiency of gas-solid separation is reduced.

[0005] To achieve the above-mentioned purpose, the utility model provides a cyclone rectifier, including an inner cylinder and a rectifier assembly; the rectifier assembly includes a mounting frame, a rotating seat, a rotating shaft and a rectifier plate, the mounting frame is fixedly connected to the inner cylinder and is located at the top of the inner cylinder, the rotating seat is fixedly connected to the mounting frame and is located inside the inner cylinder, the rotating shaft is rotatably connected to the rotating seat and is located inside the inner cylinder, the number of the rectifier plates is four, the four rectifier plates are respectively fixedly connected to the rotating shaft, and are respectively located on the outside of the rotating shaft.

[0006] Wherein, the cyclone rectifier also includes a volute and a two-phase flow inlet pipe, the volute is fixedly connected to the inner cylinder and is located outside the inner cylinder, and the two-phase flow inlet pipe is fixedly connected to the volute and is located outside the volute.

[0007] Wherein, the cyclone rectifier also includes a straight cylinder, which is fixedly connected to the volute and located at the bottom of the volute.

[0008] Wherein, an air outlet is arranged above the inner cylinder, a material outlet is arranged below the straight cylinder, and a two-phase flow inlet is arranged on the side of the two-phase flow inlet pipe.

[0009] Wherein, the shape of the rectifying plate is a positive spiral shape and a reverse spiral shape.

[0010] The utility model discloses a cyclone rectifier, wherein the inner cylinder is used for separating the two-phase flow of material and airflow, a damper is arranged inside the rotating seat to prevent the rotating shaft from rotating rapidly, the mounting frame provides support for the rotating seat and the rotating shaft, and the rotating seat and the rotating shaft provide rotating support for the rectifier plate, when the two-phase flow of material and airflow is centrifugally separated, the two-phase flow of material and airflow enters from the two-phase flow inlet, and then performs a rotating motion along the volute part at the upper part of the cyclone, due to the high density and large mass of the material, the material is thrown onto the side wall under the action of centrifugal force, and finally falls downward along the side wall to the material outlet position, the airflow passes through the barrier of the rectifier plate, so that the rotating wind moves in the vertical direction under the action of the rectifier plate, and in this way, the resistance loss caused by the rotating wind in the subsequent pipeline is reduced, and the problem that the efficiency of gas-solid separation is reduced due to the reduced inlet wind speed and the reduced rotation speed when the cyclone is used is solved. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art are briefly introduced below.

[0012] Figure 1 It is a structural schematic diagram of a rectifier assembly of the first embodiment of the utility model.

[0013] Figure 2 It is a top view of the cyclone rectifier of the first embodiment of the utility model.

[0014] Figure 3 It is a cross-sectional view of the cyclone rectifier of the first embodiment of the utility model.

[0015] In the figure: 101-inner cylinder, 102-mounting frame, 103-rotating seat, 104-rotating shaft, 105-rectifier plate, 106-volute, 107-two-phase flow inlet pipe, 108-straight cylinder, 109-air outlet, 110-material outlet, 111-two-phase flow inlet. DETAILED DESCRIPTION

[0016] Embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, but should not be understood as limiting the present invention.

[0017] The first embodiment of the present application is:

[0018] See also Figures 1 to 3 ,in, Figure 1 is a structural schematic diagram of a rectifier assembly in accordance with a first embodiment of the present invention. Figure 21 is a top view of the cyclone rectifier of the first embodiment of the utility model. Figure 3 It is a cross-sectional view of a cyclone rectifier of the first embodiment of the utility model. The utility model provides a cyclone rectifier, including an inner cylinder 101, a volute 106, a two-phase flow inlet pipe 107, a straight cylinder 108 and a rectifier assembly, wherein the rectifier assembly includes a mounting frame 102, a rotating seat 103, a rotating shaft 104 and a rectifier plate 105. The above-mentioned solution solves the problem that when the cyclone is used, the inlet wind speed is reduced, the rotation speed is also reduced, and the efficiency of gas-solid separation is finally reduced.

[0019] According to the present specific embodiment, the mounting frame 102 is fixedly connected to the inner cylinder 101 and is located at the top of the inner cylinder 101. The rotating seat 103 is fixedly connected to the mounting frame 102 and is located inside the inner cylinder 101. The rotating shaft 104 is rotatably connected to the rotating seat 103 and is located inside the inner cylinder 101. The number of the rectifying plates 105 is four. The four rectifying plates 105 are respectively fixedly connected to the rotating shaft 104 and are respectively located on the outside of the rotating shaft 104. The inner cylinder 101 is used to separate the two-phase flow of the material and the airflow. A damper is arranged inside the rotating seat 103 to prevent the rotating shaft 104 from rotating rapidly. The mounting frame 102 is the rotating seat. 103 and the rotating shaft 104 provide support, the rotating seat 103 and the rotating shaft 104 provide rotation support for the rectifying plate 105. When the two-phase flow of material and airflow is centrifugally separated, the two-phase flow of material and airflow enters from the two-phase flow inlet 111, and then rotates along the volute 106 part on the upper part of the cyclone. Due to the high density and large mass of the material, the material is thrown onto the side wall under the action of centrifugal force, and finally falls down along the side wall to the material outlet 110. The airflow passes through the block of the rectifying plate 105, so that the rotating wind moves in the vertical direction under the action of the rectifying plate 105, thereby reducing the resistance loss caused by the rotating wind in the subsequent pipeline.

[0020] Among them, the volute 106 is fixedly connected to the inner cylinder 101 and is located on the outside of the inner cylinder 101, the two-phase flow inlet pipe 107 is fixedly connected to the volute 106 and is located on the outside of the volute 106, the volute 106 is used to centrifugally separate the material and airflow of the two-phase flow, and the two-phase flow inlet pipe 107 is used to introduce the two-phase flow into the volute 106.

[0021] Secondly, the straight cylinder 108 is fixedly connected to the volute 106 and is located at the bottom of the volute 106. The straight cylinder 108 provides a guide for the falling materials, so that the falling materials slide along the inner wall of the straight cylinder 108 to the material outlet 110 and slide out of the cyclone.

[0022] Again, an air outlet 109 is provided above the inner cylinder 101, a material outlet 110 is provided below the straight cylinder 108, and a two-phase flow inlet 111 is provided on the side of the two-phase flow inlet pipe 107. The airflow flows out from the air outlet 109 after being blocked by the rectifying plate 105, and the material slides out from the material outlet 110 through the guide of the straight cylinder 108 after being separated in the volute 106, and the two-phase flow of the material and the airflow flows into the volute 106 from the two-phase flow inlet 111.

[0023] A cyclone rectifier of the present embodiment is used, wherein the inner cylinder 101 is used to separate the two-phase flow of material and airflow, a damper is arranged inside the rotating seat 103 to prevent the rotating shaft 104 from rotating rapidly, the mounting frame 102 provides support for the rotating seat 103 and the rotating shaft 104, and the rotating seat 103 and the rotating shaft 104 provide rotation support for the rectifier plate 105. When the two-phase flow of material and airflow is centrifugally separated, the two-phase flow of material and airflow enters from the two-phase flow inlet 111, and then moves along the cyclone. The volute 106 at the top of the cylinder rotates. Due to the high density and large mass of the material, the material is thrown onto the side wall under the action of centrifugal force, and finally falls down along the side wall to the material outlet 110. The airflow passes through the block of the rectifying plate 105, so that the rotating wind moves in the vertical direction under the action of the rectifying plate 105. In this way, the resistance loss caused by the rotating wind in the subsequent pipeline is reduced, which solves the problem that when the cyclone is used, the inlet wind speed is reduced and the rotation speed is also reduced, which eventually leads to a decrease in the efficiency of gas-solid separation.

[0024] The second embodiment of the present application is:

[0025] Based on the first embodiment.

[0026] According to this specific embodiment, the shape of the rectifying plate 105 is a positive spiral shape and a reverse spiral shape. The rectifying plates 105 of different shapes can respectively cope with various modes of two-phase flow separation, thereby improving the practicality of the cyclone rectifier.

[0027] By using a cyclone rectifier of the present embodiment, the rectifier plates 105 of different shapes can respectively cope with various modes of two-phase flow separation, thereby improving the practicality of the cyclone rectifier.

[0028] What is disclosed above is only one or more preferred embodiments of the present application, and cannot be used to limit the scope of rights of the present application. Ordinary technicians in this field can understand that all or part of the processes of implementing the above embodiments and equivalent changes made according to the claims of the present application are still within the scope covered by the present application.

Claims

1. A cyclone rectifier, comprising an inner cylinder, characterized in that: Also included is a rectifier assembly; The rectifier assembly includes a mounting frame, a rotating seat, a rotating shaft and a rectifier plate. The mounting frame is fixedly connected to the inner cylinder and is located at the top of the inner cylinder. The rotating seat is fixedly connected to the mounting frame and is located inside the inner cylinder. The rotating shaft is rotatably connected to the rotating seat and is located inside the inner cylinder. There are four rectifier plates, and the four rectifier plates are respectively fixedly connected to the rotating shaft and are respectively located on the outside of the rotating shaft.

2. A cyclone rectifier as claimed in claim 1, characterized in that: The cyclone rectifier also includes a volute and a two-phase flow inlet pipe. The volute is fixedly connected to the inner cylinder and is located outside the inner cylinder. The two-phase flow inlet pipe is fixedly connected to the volute and is located outside the volute.

3. A cyclone rectifier as claimed in claim 2, characterized in that: The cyclone rectifier also includes a straight cylinder, which is fixedly connected to the volute and located at the bottom of the volute.

4. A cyclone rectifier as claimed in claim 3, characterized in that: An air outlet is arranged above the inner cylinder, a material outlet is arranged below the straight cylinder, and a two-phase flow inlet is arranged on the side of the two-phase flow inlet pipe.

5. A cyclone rectifier as claimed in claim 1, characterized in that: The shape of the rectifying plate is a positive spiral or a reverse spiral.