Compacting machine for environment-friendly solid waste recycled concrete

By using vibration and moving mechanism driven by vibrating and hydraulic cylinders in the compactor, combined with the automatic limiting mechanism, the problems of large internal gaps of recycled concrete and mold misalignment are solved, and the structural strength and operational convenience of concrete are improved.

CN222155961UActive Publication Date: 2024-12-13JIANGSU HAOHUA NEW ENERGY TECHNOLOGY DEVELOPMENT CO LTD
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Patent Information

Application Number
CN202323444271.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-18
Publication Date
2024-12-13
Estimated Expiration
2033-12-18

AI Technical Summary

Technical Problem

When existing compactors compact and mold recycled concrete, they lead to large internal gaps, low structural strength, and easy dislocation of the mold, requiring multiple position debugging.

Method used

An environmentally friendly solid waste recycled concrete compactor is designed, using a vibrator to drive the forming plate to vibrate, and combined with the moving plate and limiting mechanism driven by the hydraulic cylinder, ensuring that the mold moves on the guide rail and automatically limits it to avoid misalignment and positioning. debug.

Benefits of technology

Through the combination of vibration and hydraulic drive, the internal gap of regenerated concrete is reduced, structural strength is improved, and the mold misalignment is avoided through automatic limiting mechanisms, simplifying the operation process.

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Abstract

The utility model provides a compacting machine for environment-friendly solid waste recycled concrete. The first guide rod and the second guide rod are arranged on the two sides of the top of the base respectively, the top plate fixedly sleeves the outer sides of the top ends of the first guide rod and the second guide rod, the first hydraulic cylinder fixedly sleeves the interior of the top plate, and the U-shaped frame fixedly sleeves the outer side of the bottom end of the first hydraulic cylinder. According to the compacting machine for the environment-friendly solid waste recycled concrete, through driving of a vibration exciter, a forming pressing plate can be driven to vibrate in the axial direction of a first fixing rod and a second fixing rod, and meanwhile recycled concrete poured on the inner side of a mold is knocked, so that gaps in the recycled concrete are reduced; and the vibration mechanism can be driven by the first hydraulic cylinder to move downwards through the moving plate, so that the vibrated recycled concrete is compacted, and the structural strength of the formed recycled concrete is improved.
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Description

Technical Field

[0001] The utility model relates to the field of compacting machine equipment, and specifically discloses an environmentally friendly solid waste regeneration concrete compacting machine. Background Art

[0002] After pouring, the recycled concrete needs to be compacted and formed in the mold by a compactor. During the process of compacting and forming the recycled concrete in the mold, the existing compactor only relies on the pressure generated to extrude and form the recycled concrete, which will result in large gaps inside the recycled concrete and low structural strength. In addition, a forklift is required to move the mold to the inside of the compactor. The mold is easily misaligned on the inside of the compactor and needs to be adjusted in position multiple times. Utility Model Content

[0003] In view of the above-mentioned defects or deficiencies in the prior art, the present application aims to provide an environmentally friendly solid waste recycling concrete compactor, comprising a base, a first guide rod and a second guide rod respectively arranged on both sides of the top of the base, a top plate fixedly sleeved on the outer side of the top ends of the first guide rod and the second guide rod, a first hydraulic cylinder fixedly sleeved inside the top plate, and a U-shaped frame fixedly sleeved on the outer side of the bottom end of the first hydraulic cylinder, the outer side of the first guide rod and the second guide rod movably sleeved with a movable plate fixedly mounted on the bottom of the U-shaped frame, the inner side of the movable plate movably sleeved with a vibration mechanism, a mold is placed below the vibration mechanism, the top of the base is provided with a first guide rail and a second guide rail located below the mold, the lower part of the mold is rotatably connected with rollers located on the outer sides of the first guide rail and the second guide rail, limiting mechanisms are fixedly installed on both sides of the mold, locking mechanisms are fixedly sleeved inside both sides of the base, and a distance sensor electrically connected to the forming platen is fixedly installed on the inner side of the U-shaped frame.

[0004] Preferably, the vibration mechanism includes a first fixed rod and a second fixed rod movably sleeved inside the movable plate, the outer sides of the bottom ends of the first fixed rod and the second fixed rod are jointly fixedly sleeved with a forming pressure plate, the inner side of the forming pressure plate is fixedly installed with an exciter located below the distance sensor, the outer sides of the top ends of the first fixed rod and the second fixed rod extending out of the movable plate are sleeved with a first spring, and the outer sides of the top ends of the first fixed rod and the second fixed rod extending out of the first spring are clamped with a first buckle.

[0005] Preferably, the limiting mechanism includes a first fixed column and a second fixed column arranged on the outside of the mold, the outer sides of the first fixed column and the second fixed column are movably mounted on a limiting seat, and the outer sides of one end of the first fixed column and the second fixed column extending outside the limiting seat are both threadedly sleeved with nuts.

[0006] Preferably, the locking mechanism includes a second hydraulic cylinder fixedly sleeved inside the base and a push rod movably sleeved inside the base, the outer side of one end of the second hydraulic cylinder is movably sleeved with a push plate fixedly sleeved on the outer side of one end of the push rod, the outer side of the other end of the push rod is clamped with a third buckle, and the outer side of the push rod is sleeved with a second spring located between the base and the push plate.

[0007] Preferably, a limiting groove matched with the ejector rod is arranged inside the limiting seat, and slide plates are arranged on both sides of the limiting seat.

[0008] Beneficial effects:

[0009] 1. The environmentally friendly solid waste recycled concrete compactor can drive the forming platen to vibrate along the axial direction of the first fixed rod and the second fixed rod through the drive of the vibrator, and at the same time knock the recycled concrete poured on the inner side of the mold, thereby reducing the gap between the inside of the recycled concrete, so that the recycled concrete can be tightly combined, and under the drive of the first hydraulic cylinder, the vibration mechanism can be driven downward by the moving plate, so as to compact the vibrated recycled concrete, thereby improving the structural strength of the recycled concrete after molding.

[0010] 2. The environmentally friendly solid waste recycling concrete compactor can move the mold along the guide rails through the coordinated use of the first guide rail, the second guide rail and the roller, thereby avoiding dislocation of the mold, and when the mold moves to the position directly below the vibration mechanism, the push rod can automatically snap into the inner side of the limit groove under the elastic force of the second spring, and the mold can be limited and fixed by the cooperation of the push rod and the limit seat, without the need to adjust the position of the mold, which is convenient to use. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Other features, objects and advantages of the present application will become more apparent by reading the detailed description of non-limiting embodiments made with reference to the following drawings:

[0012] Figure 1 It is a schematic diagram of the structure of the utility model;

[0013] Figure 2 for Figure 1 A magnified schematic diagram of the structure at center A;

[0014] Figure 3 It is a schematic diagram of the limit seat of the utility model.

[0015] In the figure: 1. base; 2. first guide rod; 3. second guide rod; 4. top plate; 5. first hydraulic cylinder; 6. U-shaped frame; 7. movable plate; 8. vibration mechanism; 81. first fixed rod; 82. second fixed rod; 83. forming pressure plate; 84. exciter; 85. first spring; 86. first buckle; 9. mold; 10. first guide rail; 11. second guide rail; 12. roller; 13. limiting mechanism; 131. first fixed column; 132. second fixed column; 133. limiting seat; 134. nut; 14. locking mechanism; 141. second hydraulic cylinder; 142. top rod; 143. push plate; 144. second buckle; 145. third buckle; 146. second spring; 15. distance sensor; 16. limiting groove; 17. slide plate. DETAILED DESCRIPTION

[0016] The present application is further described in detail below in conjunction with the accompanying drawings and embodiments. It is to be understood that the specific embodiments described herein are only used to explain the relevant utility model, rather than to limit the utility model. It is also necessary to explain that, for ease of description, only the parts related to the utility model are shown in the accompanying drawings.

[0017] The accompanying drawings in the embodiments of the present invention: different types of section lines in the drawings are not marked according to national standards, nor do they impose any requirements on the materials of the components. Instead, they are used to distinguish the cross-sectional views of the components in the drawings.

[0018] See also Figure 1-3 , an environmentally friendly solid waste recycling concrete compactor, comprising a base 1, a first guide rod 2 and a second guide rod 3 respectively arranged on both sides of the top of the base 1, a top plate 4 fixedly sleeved on the outside of the top ends of the first guide rod 2 and the second guide rod 3, a first hydraulic cylinder 5 fixedly sleeved inside the top plate 4, and a U-shaped frame 6 fixedly sleeved on the outside of the bottom end of the first hydraulic cylinder 5, the outer sides of the first guide rod 2 and the second guide rod 3 are movably sleeved with a moving plate 7 fixedly installed at the bottom of the U-shaped frame 6, the inner side of the moving plate 7 is movably sleeved with a vibration mechanism 8, a mold 9 is placed below the vibration mechanism 8, the top of the base 1 is provided with a first guide rail 10 and a second guide rail 11 located below the mold 9, and below the mold 9 A roller 12 is rotatably connected to the outside of the first guide rail 10 and the second guide rail 11. Through the coordinated use of the first guide rail 10 and the second guide rail 11, the mold 9 can be moved along the first guide rail 10 and the second guide rail 11 through the roller 12. Limiting mechanisms 13 are fixedly installed on both sides of the mold 9, and locking mechanisms 14 are fixedly installed inside both sides of the base 1. A distance sensor 15 electrically connected to the forming plate 83 is fixedly installed on the inner side of the U-shaped frame 6. The distance sensor 15 can be used to detect the distance between the exciter 84 and the U-shaped frame 6. When the top of the forming plate 83 contacts the bottom of the movable plate 7, the exciter 84 is closed by the distance sensor 15.

[0019] Among them, the vibration mechanism 8 includes a first fixed rod 81 and a second fixed rod 82 movably sleeved inside the movable plate 7, and the outer sides of the bottom ends of the first fixed rod 81 and the second fixed rod 82 are jointly fixedly sleeved with a forming pressure plate 83, and the inner side of the forming pressure plate 83 is fixedly installed with an exciter 84 located below the distance sensor 15, and the top outer sides of the first fixed rod 81 and the second fixed rod 82 extending out of the movable plate 7 are sleeved with a first spring 85, and the top outer sides of the first fixed rod 81 and the second fixed rod 82 extending out of the first spring 85 are clamped with a first buckle 86, and the first spring 85 can buffer the vibration generated by the exciter 84 to prevent the impact force from directly acting on the movable plate 7, ensuring that when the bottom of the forming pressure plate 83 contacts the recycled concrete, the exciter 84 can generate an impact force to repeatedly knock the recycled concrete, so that the recycled concrete can be fully in contact with each other.

[0020] Among them, the limiting mechanism 13 includes a first fixed column 131 and a second fixed column 132 arranged on the outside of the mold 9, and the outer sides of the first fixed column 131 and the second fixed column 132 are movably mounted on a limiting seat 133. The outer sides of the first fixed column 131 and the second fixed column 132 extending out of the limiting seat 133 are both threadedly sleeved with nuts 134.

[0021] The locking mechanism 14 includes a second hydraulic cylinder 141 fixedly sleeved inside the base 1 and a push rod 142 movably sleeved inside the base 1. The outer side of one end of the second hydraulic cylinder 141 is movably sleeved with a push plate 143 fixedly sleeved outside one end of the push rod 142. The second hydraulic cylinder 141 can be driven by the second buckle 144 to drive the push rod 142 to move while moving the push rod 142 out of the inner side of the limiting groove 16, thereby releasing the limit of the limiting seat 133, and the mold 9 can be pushed. Move it away from the inner side of the compactor, and the outer side of the other end of the push rod 142 is clamped with a third buckle 145. The third buckle 145 can be used to limit the push rod 142 so that the push rod 142 will not collide with the mold 9, and the outer side of the push rod 142 is provided with a second spring 146 located between the base 1 and the push plate 143. The second spring 146 can be used to drive the push plate 143 to stably clamp the push rod 142 into the inner side of the limiting groove 16 to prevent the push rod 142 from escaping from the inner side of the limiting groove 16.

[0022] Among them, a limiting groove 16 adapted to the push rod 142 is arranged inside the limiting seat 133, and slide plates 17 are arranged on both sides of the limiting seat 133. The slide plates 17 can be used to push the push rod 142, and then in the process of pushing the mold 9 to the inside of the compactor, the push rod 142 can slide along the surface of the slide plate 17 while squeezing the second spring 146 through the push plate 143. When the push rod 142 moves to the outside of the limiting groove 16, the elastic force of the second spring 146 automatically clamps the push rod 142 into the inside of the limiting groove 16.

[0023] When the compactor is working, the vibrator 84 and the first hydraulic cylinder 5 are started, and the moving plate 7 and the vibration mechanism 8 are moved downward by the driving of the first hydraulic cylinder 5. The forming plate 83 is driven by the vibrator 84 to vibrate along the axial direction of the first fixed rod 81 and the second fixed rod 82. When the bottom of the forming plate 83 contacts the recycled concrete inside the mold 9, the recycled concrete is knocked to vibrate, thereby reducing the gap between the recycled concrete. When the moving plate 7 contacts the forming plate 83, the vibrator 84 is turned off, and the forming plate 83 is used to vibrate the recycled concrete. The concrete is compacted. After the extrusion molding of the recycled concrete by the mold 9 is completed, the first hydraulic cylinder 5 is started, and the movable plate 7 and the vibration mechanism 8 are reset by the direction driving of the first hydraulic cylinder 5. The second hydraulic cylinder 141 is started, and the push rod 142 is moved by the driving of the second hydraulic cylinder 141, and the push rod 142 is moved out from the inner side of the limit groove 16, thereby releasing the limit on the limit seat 133, and the mold 9 can be moved away from the inner side of the compactor by pushing it. The contents not described in detail in this specification belong to the prior art known to professional and technical personnel in this field.

[0024] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present application will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.

[0025] The above description is only a preferred embodiment of the present application and an explanation of the technical principles used. Those skilled in the art should understand that the scope of the utility model involved in the present application is not limited to the technical solution formed by a specific combination of the above technical features, but should also cover other technical solutions formed by any combination of the above technical features or their equivalent features without departing from the concept of the utility model. For example, the above features are replaced with the technical features with similar functions disclosed in the present application (but not limited to) by each other to form a technical solution.

Claims

1. An environmentally friendly solid waste recycling concrete compactor, comprising a base (1), a first guide rod (2) and a second guide rod (3) respectively arranged on both sides of the top of the base (1), a top plate (4) fixedly sleeved on the outer sides of the top ends of the first guide rod (2) and the second guide rod (3), a first hydraulic cylinder (5) fixedly sleeved inside the top plate (4), and a U-shaped frame (6) fixedly sleeved on the outer sides of the bottom ends of the first hydraulic cylinder (5), characterized in that: A movable plate (7) mounted on the bottom of the U-shaped frame (6) is mounted on the outer side of the first guide rod (2) and the second guide rod (3); a vibration mechanism (8) is mounted inside the movable plate (7); a mold (9) is placed below the vibration mechanism (8); a first guide rail (10) and a second guide rail (11) located below the mold (9) are arranged on the top of the base (1); a roller (12) located on the outer side of the first guide rail (10) and the second guide rail (11) is rotatably connected below the mold (9); limiting mechanisms (13) are mounted on both sides of the mold (9); locking mechanisms (14) are mounted inside both sides of the base (1); and a distance sensor (15) electrically connected to the forming platen (83) is mounted on the inner side of the U-shaped frame (6).

2. The environmentally friendly solid waste recycling concrete compactor according to claim 1, characterized in that: The vibration mechanism (8) comprises a first fixed rod (81) and a second fixed rod (82) which are sleeved inside the movable plate (7); the outer sides of the bottom ends of the first fixed rod (81) and the second fixed rod (82) are sleeved together with a forming pressure plate (83); the inner side of the forming pressure plate (83) is provided with an exciter (84) located below the distance sensor (15); the outer sides of the top ends of the first fixed rod (81) and the second fixed rod (82) extending outside the movable plate (7) are sleeved with a first spring (85); and the outer sides of the top ends of the first fixed rod (81) and the second fixed rod (82) extending outside the first spring (85) are clamped with a first buckle (86).

3. The environmentally friendly solid waste recycling concrete compactor according to claim 1, characterized in that: The limiting mechanism (13) comprises a first fixing column (131) and a second fixing column (132) which are arranged on the outside of the mold (9); the outsides of the first fixing column (131) and the second fixing column (132) are jointly fitted with a limiting seat (133); and the outsides of one end of the first fixing column (131) and the second fixing column (132) extending outside the limiting seat (133) are both threadedly sleeved with a nut (134).

4. The environmentally friendly solid waste recycling concrete compactor according to claim 1, characterized in that: The locking mechanism (14) comprises a second hydraulic cylinder (141) and a push rod (142) respectively sleeved inside the base (1); the outer side of one end of the second hydraulic cylinder (141) is sleeved with a push plate (143) sleeved on the outer side of one end of the push rod (142); the outer side of the other end of the push rod (142) is clamped with a third buckle (145); and the outer side of the push rod (142) is sleeved with a second spring (146) located between the base (1) and the push plate (143).

5. The environmentally friendly solid waste recycling concrete compactor according to claim 3, characterized in that: A limiting groove (16) adapted to the top rod (142) is arranged inside the limiting seat (133), and slide plates (17) are arranged on both sides of the limiting seat (133).