Quenching tank stirring device for heat treatment quenching

By introducing stirring, filtration and conveying devices into the quenching tank, the problems of temperature unevenness and impurity precipitation are solved, the temperature uniformity and quality of the quenching liquid are improved, and the good quenching effect of metal objects is ensured.

CN222160243UActive Publication Date: 2024-12-13昆山同和热处理工业炉有限公司
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Patent Information

Application Number
CN202420684714.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-07
Publication Date
2024-12-13
Estimated Expiration
2034-04-07

AI Technical Summary

Technical Problem

The internal temperature of the existing quenching tank causes distortion and cracking of metal objects, and it is difficult to clean up impurities, reducing the practicality of the quenching box.

Method used

A quenching tank stirring device including a stirring device, a filter device and a conveying device is designed. The temperature of the quenching liquid is uniform through the agitating motor. The conveying water pump transports the liquid to the partition plate for filtering, and cleans up impurities through the filter plate to ensure that the quenching liquid is Temperature and mass.

Benefits of technology

The temperature uniformity and impurity removal of the quenching liquid are achieved, which greatly improves the quality of quenching and avoids the problems of distortion and impurity precipitation of metal objects.

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Abstract

According to the quenching tank stirring device for heat treatment quenching, when equipment works, firstly, quenching liquid is stirred through rotation of the stirring motor, the temperature of the quenching liquid is made to be consistent, then the quenching liquid is conveyed to the partition plate through work of the conveying water pump, then quenching operation is conducted, and the quenching efficiency is improved. When the temperature of the quenching liquid is high, the quenching liquid is discharged through the conveying pipe, impurities are filtered through the filter plate, then the filter plate is pulled out by screwing the fixing bolt, the impurities on the filter plate are cleaned, and then the temperature of the quenching liquid is kept consistent through the work. And finally, the temperature of the quenching liquid is kept consistent, meanwhile, residual impurities in the quenching liquid are filtered, and the quenching quality is greatly improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of heat treatment quenching, in particular to a quenching tank stirring device for heat treatment quenching. Background Art

[0002] The quenching tank is a container filled with quenching medium. When the workpiece is immersed in the tank for cooling, it is necessary to ensure that the workpiece completes the quenching operation evenly at a reasonable cooling speed so that the workpiece meets the technical requirements. For mechanical manufacturing heat treatment, the quenching and tempering heat treatment adopts a mesh belt quenching and tempering production line for batch processing. The workpiece enters the heating chamber in batches and is heated to the required temperature, then enters the cooling chamber to quickly cool in the quenching medium, and finally enters the tempering chamber to heat to the process temperature for a long time of heat preservation and then cools for tempering. Heat treatment refers to the process of heating, heat preservation and cooling of materials in a solid state. Quenching of steel is a heat treatment process in which the steel is heated to a temperature above the critical temperature Ac3 (hypoeutectoid steel) or Ac1 (hypereutectoid steel), kept warm for a period of time to make it fully or partially austenitized, and then rapidly cooled to below Ms (or isothermally near Ms) at a cooling rate greater than the critical cooling rate for martensite (or bainite) transformation. The solution treatment of aluminum alloys, copper alloys, titanium alloys, tempered glass and other materials or the heat treatment process with rapid cooling process is usually called quenching.

[0003] In the prior art, the stirring device for the quenching tank for heat treatment quenching also has the following disadvantages:

[0004] The existing quenching tank is equipped with a quenching medium for quenching. The quenching medium assists the quenching work in the quenching box. When the temperature of the quenching medium is uneven, it will cause quenching deformation, cracking and scrapping of metal objects, thereby reducing the practicality of the quenching box. At the same time, some impurities are easily generated during quenching. These impurities settle to the bottom of the quenching box, which is inconvenient to clean and use. Utility Model Content

[0005] The utility model aims to provide a quenching tank stirring device for heat treatment quenching, which is used to solve the problems raised in the background technology and is convenient for promotion.

[0006] In order to achieve the above utility model purpose, the technical solution adopted by the utility model is:

[0007] A quenching tank stirring device for heat treatment quenching, comprising a bottom plate, a quenching box is fixedly arranged on the bottom plate, a partition plate is fixedly arranged on the inner wall of the quenching box, a filtering device is arranged below the partition plate, a stirring device is fixedly arranged on the outer wall of the quenching box, a conveying device 1 and a conveying device 2 are symmetrically arranged on both sides of the quenching box, a discharge pipe is fixedly arranged below the quenching box, an end of the discharge pipe away from the quenching box passes through the bottom plate and is fixedly provided with a solenoid valve 1, a conveying pipe is fixedly arranged below the partition plate, and a solenoid valve 2 is arranged on the conveying pipe;

[0008] The conveying device 1 includes a conveying water pump fixedly arranged on the bottom plate, a water inlet pipe is fixedly arranged on the water inlet of the conveying water pump, one end of the water inlet pipe away from the water inlet of the conveying water pump passes through a quenching box and is arranged below the partition plate, and a conveying pipe is fixedly arranged on the water outlet of the conveying water pump, one end of the conveying pipe away from the water outlet of the conveying water pump passes through a quenching box and is arranged above the partition plate.

[0009] Furthermore, the filtering device includes a sealing groove fixedly arranged on the inner wall of the quenching box, a filter plate is inserted into the sealing groove, filter mesh holes are opened on the filter plate, a sealing block is fixedly arranged at one end of the filter plate away from the sealing groove, fixing bolts are symmetrically arranged on the sealing block, the sealing block is fixedly connected to the quenching box by the fixing bolts, and a pull plate is fixedly arranged on the outer wall of the sealing block.

[0010] Furthermore, the stirring device includes a driving box 1 and a driving box 2 symmetrically arranged on the outer wall of the quenching box, a stirring motor is fixedly provided on the driving box 1 and the driving box 2, a stirring driving rod is fixedly provided on the output end of the stirring motor, the end of the stirring driving rod away from the output end of the stirring motor is rotatably arranged at the bottom of the driving box 1 and the driving box 2, a bevel gear 1 is fixedly provided on the stirring driving rod, a stirring connecting rod 1 and a stirring connecting rod 2 are rotatably provided on both sides of the quenching box, a bevel gear 2 is fixedly provided at one end of the stirring connecting rod 1 and the stirring connecting rod 2, the bevel gear 2 and the bevel gear 1 are meshed with each other, a stirring ring 1 is fixedly provided at the end of the stirring connecting rod 1 away from the bevel gear 2, a stirring ring 2 is fixedly provided at the end of the stirring connecting rod 2 away from the bevel gear 2, and stirring curved rods are fixedly provided on both sides of the stirring connecting rod 2.

[0011] Furthermore, the conveying device 1 and the conveying device 2 have the same structure.

[0012] Furthermore, a pair of supporting legs 1 and 2 are fixedly provided under the bottom plate.

[0013] As an improvement, the beneficial effects of the utility model are:

[0014] The utility model discloses a quenching tank stirring device for heat treatment quenching. When the equipment is working, the stirring motor is firstly rotated to stir the quenching liquid to make the temperature consistent. Then the quenching liquid is transported to the partition plate by the operation of the delivery water pump, and then the quenching operation is performed. When the temperature of the quenching liquid is high, it is discharged through the delivery pipe, and then the impurities are filtered through the filter plate. Then the filter plate is pulled out by screwing the fixing bolts, and the impurities on the filter plate are cleaned. Then the above operation is performed again to make the temperature of the quenching liquid consistent. Finally, the temperature of the quenching liquid is kept consistent. At the same time, the impurities remaining in the quenching liquid are filtered, and the quality of quenching is greatly improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a schematic diagram of the overall structure of a quenching tank stirring device for heat treatment quenching of the utility model;

[0016] Figure 2 Practical Figure 1 A in the enlarged view;

[0017] Figure 3 Practical Figure 1 The enlarged view of point B in the figure;

[0018] Reference table of reference numerals:

[0019] 1. Bottom plate; 2. Quenching box; 3. Partition plate; 4. Filter device; 401. Sealing groove; 402. Filter plate; 403. Filter mesh; 404. Sealing block; 405. Fixing bolt; 406. Pull plate; 5. Stirring device; 501. Drive box 1; 502. Drive box 2; 503. Stirring motor; 504. Stirring drive rod; 505. Bevel gear 1; 506. Connecting rod 1; 507. Stirring connecting rod 2; 508. Bevel gear 2; 509. Stirring ring 1; 510. Stirring ring 2; 511. Stirring crank rod; 6. Conveying device 1; 601. Conveying water pump; 602. Water inlet pipe; 603. Conveying pipe; 7. Conveying device 2; 8. Support leg 2; 9. Discharge pipe; 10. Solenoid valve 1; 11. Conveying pipe; 12. Solenoid valve 2; 13. Support leg 1. DETAILED DESCRIPTION

[0020] The specific implementation of the utility model is further described below in conjunction with the accompanying drawings. The same parts are represented by the same figure numbers. It should be noted that the words "front", "rear", "left", "right", "upper" and "lower" used in the following description refer to directions in the accompanying drawings, and the words "inner" and "outer" refer to directions toward or away from the geometric center of a specific component, respectively.

[0021] In order to make the content of the utility model easier to understand, the technical solution in the embodiment of the utility model will be described clearly and completely below in conjunction with the drawings in the embodiment of the utility model, wherein the same parts are represented by the same reference numerals.

[0022] according to Figures 1 to 3 As shown, a quenching tank stirring device for heat treatment quenching includes a bottom plate 1, a quenching box 2 is fixedly provided on the bottom plate 1, a partition plate 3 is fixedly provided on the inner wall of the quenching box 2, a filtering device 4 is provided below the partition plate 3, a stirring device 5 is fixedly provided on the outer wall of the quenching box 2, a conveying device 1 6 and a conveying device 2 7 are symmetrically provided on both sides of the quenching box 2, a discharge pipe 9 is fixedly provided below the quenching box 2, an end of the discharge pipe 9 away from the quenching box 2 passes through the bottom plate 1 and is fixedly provided with an electromagnetic valve 10, a delivery pipe 11 is fixedly provided below the partition plate 3, and an electromagnetic valve 2 12 is provided on the delivery pipe 11, the delivery device 1 6 and the delivery device 2 7 have the same structure, and a pair of supporting legs 13 and 8 are fixedly provided below the bottom plate 1.

[0023] The conveying device 6 includes a conveying water pump 601 fixedly arranged on the bottom plate 1, an inlet pipe 602 is fixedly arranged on the water inlet of the conveying water pump 601, and one end of the inlet pipe 602 away from the water inlet of the conveying water pump 601 passes through the quenching box 2 and is arranged below the partition plate 3, and a conveying pipe 603 is fixedly arranged on the water outlet of the conveying water pump 601, and one end of the conveying pipe 603 away from the water outlet of the conveying water pump 601 passes through the quenching box 2 and is arranged above the partition plate 3. Through the operation of the conveying water pump 601, the quenching liquid is conveyed to the partition plate 3, and then the quenching operation is carried out.

[0024] The filtering device 4 includes a sealing groove 401 fixedly arranged on the inner wall of the quenching box 2, a filter plate 402 is inserted into the sealing groove 401, and a filter mesh 403 is opened on the filter plate 402. A sealing block 404 is fixedly arranged at one end of the filter plate 402 away from the sealing groove 401, and fixing bolts 405 are symmetrically arranged on the sealing block 404. The sealing block 404 is fixedly connected to the quenching box 2 through the fixing bolts 405, and a pulling plate 406 is fixedly arranged on the outer wall of the sealing block 404. When the temperature of the quenching liquid is high, it is discharged through the feed pipe 11, and then the impurities are filtered through the filter plate 402. Then, by screwing the fixing bolts 405, the filter plate 402 is pulled out, so as to clean the impurities on the filter plate 402, and then the above work is performed again to keep the temperature of the quenching liquid consistent.

[0025] The stirring device 5 includes a driving box 1 501 and a driving box 2 502 symmetrically arranged on the outer wall of the quenching box 2, and a stirring motor 503 is fixedly arranged on the driving box 1 501 and the driving box 2 502, and a stirring driving rod 504 is fixedly arranged on the output end of the stirring motor 503. The end of the stirring driving rod 504 away from the output end of the stirring motor 503 is rotatably arranged at the bottom of the driving box 1 501 and the driving box 2 502, and a bevel gear 1 505 is fixedly arranged on the stirring driving rod 504. A stirring connecting rod 1 506 and a stirring connecting rod 2 507 are rotatably arranged on both sides of the quenching box 2. The stirring connecting rod 1 506 and the stirring connecting rod 2 507 are fixedly arranged on the driving box 1 501 and the driving box 2 502. 07 is fixedly provided with a bevel gear 2 508 at one end, and the bevel gear 2 508 is meshed with the bevel gear 1 505, a stirring ring 1 509 is fixedly provided at the end of the stirring connecting rod 1 506 away from the bevel gear 2 508, a stirring ring 2 510 is fixedly provided at the end of the stirring connecting rod 2 507 away from the bevel gear 2 508, and stirring curved rods 511 are fixedly provided on both sides of the stirring connecting rod 2 507. The quenching liquid is stirred by the rotation of the stirring motor 503 to make the temperature of the quenching liquid consistent, and finally the temperature of the quenching liquid is made consistent, and at the same time, the impurities remaining in the quenching liquid are filtered, thereby greatly improving the quality of quenching.

[0026] The above are only preferred embodiments of the present utility model patent and are not intended to limit the present utility model patent. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present utility model patent shall be included in the protection scope of the present utility model patent.

Claims

1. A quenching tank stirring device for heat treatment quenching, comprising a bottom plate (1), It is characterized in that A quenching box (2) is fixedly provided on the bottom plate (1), a partition plate (3) is fixedly provided on the inner wall of the quenching box (2), a filtering device (4) is provided below the partition plate (3), a stirring device (5) is fixedly provided on the outer wall of the quenching box (2), a conveying device 1 (6) and a conveying device 2 (7) are symmetrically provided on both sides of the quenching box (2), a discharge pipe (9) is fixedly provided below the quenching box (2), an end of the discharge pipe (9) away from the quenching box (2) passes through the bottom plate (1) and is fixedly provided with an electromagnetic valve 1 (10), a conveying pipe (11) is fixedly provided below the partition plate (3), and a electromagnetic valve 2 (12) is provided on the conveying pipe (11); The conveying device (6) comprises a conveying water pump (601) fixedly arranged on the bottom plate (1); a water inlet pipe (602) is fixedly arranged on the water inlet of the conveying water pump (601); one end of the water inlet pipe (602) away from the water inlet of the conveying water pump (601) passes through the quenching box (2) and is arranged below the partition plate (3); a conveying pipe (603) is fixedly arranged on the water outlet of the conveying water pump (601); one end of the conveying pipe (603) away from the water outlet of the conveying water pump (601) passes through the quenching box (2) and is arranged above the partition plate (3).

2. A quenching tank stirring device for heat treatment quenching according to claim 1, It is characterized in that The filtering device (4) comprises a sealing groove (401) fixedly arranged on the inner wall of the quenching box (2), a filter plate (402) inserted into the sealing groove (401), a filter mesh hole (403) opened on the filter plate (402), a sealing block (404) fixedly arranged at one end of the filter plate (402) away from the sealing groove (401), fixing bolts (405) symmetrically arranged on the sealing block (404), the sealing block (404) is fixedly connected to the quenching box (2) via the fixing bolts (405), and a pull plate (406) is fixedly arranged on the outer wall of the sealing block (404).

3. A quenching tank stirring device for heat treatment quenching according to claim 2, It is characterized in that The stirring device (5) comprises a driving box 1 (501) and a driving box 2 (502) symmetrically arranged on the outer wall of the quenching box (2); a stirring motor (503) is fixedly arranged on the driving box 1 (501) and the driving box 2 (502); a stirring driving rod (504) is fixedly arranged on the output end of the stirring motor (503); an end of the stirring driving rod (504) away from the output end of the stirring motor (503) is rotatably arranged on the bottom of the driving box 1 (501) and the driving box 2 (502); a bevel gear 1 (505) is fixedly arranged on the stirring driving rod (504); and the two sides of the quenching box (2) are fixedly provided with a stirring motor (503). A stirring connecting rod 1 (506) and a stirring connecting rod 2 (507) are provided for side rotation. One end of the stirring connecting rod 1 (506) and the stirring connecting rod 2 (507) is fixedly provided with a bevel gear 2 (508). The bevel gear 2 (508) is meshed with the bevel gear 1 (505). The end of the stirring connecting rod 1 (506) away from the bevel gear 2 (508) is fixedly provided with a stirring ring 1 (509). The end of the stirring connecting rod 2 (507) away from the bevel gear 2 (508) is fixedly provided with a stirring ring 2 (510). Stirring curved rods (511) are fixedly provided on both sides of the stirring connecting rod 2 (507).

4. A quenching tank stirring device for heat treatment quenching according to claim 1, It is characterized in that The conveying device 1 (6) and the conveying device 2 (7) have the same structure.

5. A quenching tank stirring device for heat treatment quenching according to claim 1, It is characterized in that A pair of supporting legs 1 (13) and 2 (8) are fixedly arranged below the bottom plate (1).