Temperature-adjustable PE square carpet embossing device

Abstract

The utility model provides a PE (Poly Ethylene) square carpet embossing device capable of adjusting temperature, which relates to the technical field of carpet embossing and comprises a fixed support, a motor, a round roller, a conveyor belt and an adjusting screw rod, and the motor, the round roller, the conveyor belt and the adjusting screw rod are arranged on one side of the fixed support. According to the heating device, the problems that in the actual production process, when the production machine speed is reduced or even the machine is shut down, cooling of the heating device lags behind, back glue is melted and adheres to the surface of the knurling roller, and shutdown treatment is needed are solved; therefore, the device is a beneficial supplement for the PE square block production line. According to the invention, the production efficiency can be improved, the quality of finished products is reduced, and smooth production is ensured. Through the device, the purpose of improving quality and efficiency is achieved, and the device can be widely popularized.

Description

Technical Field

[0001] The utility model relates to the technical field of carpet embossing, in particular to a temperature-adjustable PE square carpet embossing device. Background Art

[0002] The carpet embossing device is a mechanical device specially used for producing carpets, which can emboss various patterns and designs on the carpets.

[0003] The original carpet embossing device has a set of heat radiation electric heating tubes for preheating when embossing PE square carpets, and the embossing roller has heat transfer oil inside for heating. When not embossing, the heating plate is not heated, the embossing roller is lifted, and does not contact the carpet back. When embossing is required, the heating tube is heated, the embossing roller is pressed down, and it contacts the carpet back for embossing. In the actual production process, it was found that once there is an abnormal situation in the production process and the production machine speed needs to be reduced or even stopped, it takes a certain amount of time for the heating device to cool down, and it often lags behind, causing the back glue to melt and stick to the surface of the embossing roller, requiring shutdown for processing, which affects subsequent production, reduces the efficiency of the printing device, and causes problems with the quality of some carpet backs. Utility Model Content

[0004] The utility model proposes a temperature-adjustable PE square carpet embossing device to solve the problem that in the actual production process, once there is an abnormal situation in the production process, the production machine speed needs to be reduced or even stopped, and the heating device needs a certain time to cool down, which is often delayed, causing the back glue to melt and stick to the surface of the embossing roller, requiring shutdown for processing, thereby affecting subsequent production, reducing the efficiency of the printing device, and causing the quality of the back of some carpets.

[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a temperature-adjustable PE square carpet embossing device, comprising a fixed bracket, a motor is provided on one side of the fixed bracket, a round roller is provided on one side of the fixed bracket, a conveyor belt is provided on one side of the fixed bracket, an adjusting screw is provided on one side of the fixed bracket, a protective cover is provided on the surface of the adjusting screw, a heating tube is provided on one side of the protective cover, a temperature controller is provided on one side of the fixed bracket, a hydraulic rod is provided on one side of the fixed bracket, a mold temperature controller is provided on the output end of the hydraulic rod, and an embossing roller is provided on one side of the mold temperature controller.

[0006] The effects achieved by the above components are as follows: during the production process, the carpet is placed on the surface of the conveyor belt, and the motor on the surface of the fixed bracket is started to drive the round roller to rotate and move the conveyor belt. Then the heating of the blanket back is completed through the heating tube on one side of the protective cover. The positions of the two sets of heating tubes and the blanket surface can be adjusted by adjusting the screw rod. The inside of the embossing roller is changed from heating to cooling, and the cooling is carried out through the mold temperature controller. The temperature controller controls the temperature of the heating tube and the mold temperature controller. Once there is an abnormal situation and the production speed needs to be reduced or even stopped, the heating tube automatically adjusts the temperature through the thermostat to prevent overheating and melting. Since the inside of the embossing roller is cooled by the mold temperature controller, the problem of sticking to the roller is completely solved, ensuring smooth production, improving efficiency, reducing quality problems, and achieving the effect of improving quality and increasing efficiency.

[0007] Preferably, a limiting device is provided on one side of the fixed bracket, and the limiting device includes a bolt, and the bolt is threadedly connected to the fixed bracket, and the surface of the bolt is threadedly connected to a placement rack, and one side of the placement rack is rotatably connected to a threaded rod, and opposite threads are provided at both ends of the threaded rod, and one side of the threaded rod is fixedly connected to an operating block, and both ends of the threaded rod are threadedly connected to a limiting plate.

[0008] The effect achieved by the above components is: before the carpet is placed on the conveyor belt, the placement rack can be moved so that the placement rack contacts the fixed bracket, and then the bolt is rotated so that the bolt passes through the placement rack and is fixed to the fixed bracket. When the carpet is placed on the conveyor belt, the operating block can be rotated to make the threaded rod rotate on the surface of the placement rack, and then the threaded rod drives the limit plates at both ends to approach or move away from each other, so that the distance between the two limit plates adapts to the size of the carpet, and then the limit plates limit the position of the carpet on the conveyor belt surface. By using the limit device, the carpet can be prevented from positional displacement when moving on the conveyor belt, so that the carpet can reach the heating tube better, thereby improving the use effect of the pressure plate device.

[0009] Preferably, a guide plate is fixedly connected to a side of the limiting plate away from the heating tube, and the guide plate is obliquely arranged on the surface of the limiting plate.

[0010] The effect achieved by the above components is: by using the guide plate, the position of the carpet that reaches between the two limiting plates is guided, thereby improving the use effect of the limiting plates.

[0011] Preferably, a rubber pad is fixedly connected to one side of the two limiting plates that are close to each other, and the size of the rubber pad is matched with the size of the limiting plates.

[0012] The effect achieved by the above components is: by using the rubber pad to replace the limit plate and the carpet to wear, the use effect of the limit plate can be improved.

[0013] Preferably, a stabilizing plate is fixedly connected to one side of the placement rack, and the stabilizing plate is slidably connected to the limiting plate.

[0014] The effect achieved by the above components is: by using the stabilizing plate, the moving trajectory of the limiting plate is restricted, thereby improving the stability of the limiting plate when moving.

[0015] Preferably, one side of the bolt is in contact with a gasket, and one side of the gasket is in contact with the placement rack.

[0016] The effect achieved by the above components is: by using gaskets, the contact area between the bolts and the placement frame is increased, the bolts are prevented from loosening, and the use effect of the bolts is improved.

[0017] Preferably, a connecting rope is fixedly connected to one side of the bolt, and a side of the connecting rope away from the bolt is fixedly connected to the placement rack.

[0018] The effect achieved by the above components is: by using the connecting rope to connect the bolt to the placement frame, the bolt is prevented from being lost.

[0019] Preferably, a plurality of anti-sliding blocks are fixedly connected to one side of the operating block, and the plurality of anti-sliding blocks are equidistantly arranged on one side of the operating block.

[0020] The effect achieved by the above components is: by using the anti-sliding block, the friction between the operating block and the staff is increased, thereby facilitating the rotation of the operating block.

[0021] In summary, the beneficial effects of the utility model are:

[0022] The present invention solves the problem that when the production speed is reduced or even stopped in the actual production process, the heating device cools down lagging behind, causing the adhesive to melt and stick to the surface of the embossing roller, requiring shutdown for processing, ensuring smooth production, and is a beneficial supplement to the PE block production line. The present invention can improve production efficiency, reduce finished product quality problems, and ensure smooth production. The purpose of improving quality and efficiency is achieved through the utility model device, which can be widely promoted. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0024] Figure 2 It is a three-dimensional structural schematic diagram of the limiting device of the utility model;

[0025] Figure 3 For this utility model Figure 2 A magnified image of point A;

[0026] Figure 4 For this utility model Figure 2 Enlarged view of point B.

[0027] Legend: 1. Fixed bracket; 2. Motor; 3. Round roller; 4. Conveyor belt; 5. Adjusting screw; 6. Protective cover; 7. Heating tube; 8. Temperature controller; 9. Hydraulic rod; 10. Mold temperature controller; 11. Embossing roller; 12. Limiting device; 121. Bolt; 122. Placement rack; 123. Threaded rod; 124. Operating block; 125. Limiting plate; 126. Guide plate; 127. Rubber pad; 128. Stabilizing plate; 129. Gasket; 1210. Connecting rope; 1211. Anti-sliding block. DETAILED DESCRIPTION

[0028] Reference Figure 1-4 As shown, this embodiment discloses a temperature-adjustable PE square carpet embossing device, including a fixed bracket 1, a motor 2 is provided on one side of the fixed bracket 1, a round roller 3 is provided on one side of the fixed bracket 1, a conveyor belt 4 is provided on one side of the fixed bracket 1, an adjusting screw rod 5 is provided on one side of the fixed bracket 1, a protective cover 6 is provided on the surface of the adjusting screw rod 5, a heating pipe 7 is provided on one side of the protective cover 6, a temperature controller 8 is provided on one side of the fixed bracket 1, a hydraulic rod 9 is provided on one side of the fixed bracket 1, a mold temperature controller 10 is provided on the output end of the hydraulic rod 9, and an embossing roller 11 is provided on one side of the mold temperature controller 10. During the production process, the carpet is placed on the surface of the conveyor belt 4, and the motor 2 on the surface of the fixed bracket 1 is started, so that the motor 2 drives the round roller 3 to rotate and the conveyor belt 4 moves. Then the heating of the carpet back is completed through the heating tube 7 on one side of the protective cover 6. The two sets of heating tubes 7 and the position of the carpet surface can be adjusted by adjusting the screw 5. The inside of the embossing roller 11 is changed from heating to cooling, and the cooling is carried out through the mold temperature controller 10. The temperature controller 8 controls the temperature of the heating tube 7 and the mold temperature controller 10. Once there is an abnormal situation and the production speed needs to be reduced or even stopped, the heating tube 7 automatically adjusts the temperature through the thermostat 8 to prevent overheating and melting. Since the inside of the embossing roller 11 is cooled by the mold temperature controller 10, the problem of roller sticking is completely solved, the production is smooth, the efficiency is improved, the quality problems are reduced, and the effect of improving quality and increasing efficiency is achieved.

[0029] Reference Figure 1-4As shown, this embodiment discloses that a limiting device 12 is provided on one side of the fixed bracket 1, and the limiting device 12 includes a bolt 121, and the bolt 121 is threadedly connected to the fixed bracket 1, and a placement frame 122 is threadedly connected to the surface of the bolt 121, and a threaded rod 123 is rotatably connected to one side of the placement frame 122, and opposite threads are provided at both ends of the threaded rod 123, and an operating block 124 is fixedly connected to one side of the threaded rod 123, and both ends of the threaded rod 123 are threadedly connected to a limiting plate 125. Before the carpet is placed on the conveyor belt 4, the placement rack 122 can be moved to make the placement rack 122 contact with the fixed bracket 1, and then the bolt 121 can be rotated to make the bolt 121 pass through the placement rack 122 and fix it to the fixed bracket 1. When the carpet is placed on the conveyor belt 4, the operating block 124 can be rotated to make the threaded rod 123 rotate on the surface of the placement rack 122, and then the threaded rod 123 drives the limiting plates 125 at both ends to approach or move away from each other, so that the distance between the two limiting plates 125 is adapted to the size of the carpet, and then the limiting plates 125 are used to limit the position of the carpet on the surface of the conveyor belt 4. By using the limiting device 12, the carpet can be prevented from positional displacement when moving on the conveyor belt 4, so that the carpet can better reach the heating tube 7, thereby improving the use effect of the pressing plate device.

[0030] Reference Figure 1-4 As shown, this embodiment discloses that a guide plate 126 is fixedly connected to the side of the limiting plate 125 away from the heating tube 7, and the guide plate 126 is obliquely arranged on the surface of the limiting plate 125. By using the guide plate 126, the carpet that reaches between the two limiting plates 125 is guided to position, thereby improving the use effect of the limiting plate 125. A rubber pad 127 is fixedly connected to the side where the two limiting plates 125 are close to each other, and the size of the rubber pad 127 is adapted to the size of the limiting plate 125. By using the rubber pad 127, the limiting plate 125 is replaced by the carpet to wear, thereby improving the use effect of the limiting plate 125. A stabilizing plate 128 is fixedly connected to one side of the placement rack 122, and the stabilizing plate 128 is slidably connected to the limiting plate 125. By using the stabilizing plate 128, the moving trajectory of the limiting plate 125 is restricted, thereby improving the stability of the limiting plate 125 when moving. One side of the bolt 121 is abutted with a gasket 129, and one side of the gasket 129 abuts against the placement frame 122. By using the gasket 129, the contact area between the bolt 121 and the placement frame 122 is increased, and the bolt 121 is prevented from loosening, thereby improving the use effect of the bolt 121.

[0031] Reference Figure 1-4As shown, the present embodiment discloses that one side of the bolt 121 is fixedly connected with a connecting rope 1210, and the side of the connecting rope 1210 away from the bolt 121 is fixedly connected to the placement rack 122. By using the connecting rope 1210, the bolt 121 is connected to the placement rack 122 to avoid the loss of the bolt 121. One side of the operating block 124 is fixedly connected with a plurality of anti-sliding blocks 1211, and the plurality of anti-sliding blocks 1211 are equidistantly arranged on one side of the operating block 124. By using the anti-sliding blocks 1211, the friction between the operating block 124 and the staff is increased, thereby facilitating the rotation of the operating block 124.

[0032] Working principle: During the production process, the carpet is placed on the surface of the conveyor belt 4, and the motor 2 on the surface of the fixed bracket 1 is started, so that the motor 2 drives the round roller 3 to rotate and the conveyor belt 4 moves. Then the heating of the carpet back is completed through the heating tube 7 on one side of the protective cover 6. The two sets of heating tubes 7 and the position of the carpet surface can be adjusted by adjusting the screw 5. The inside of the embossing roller 11 is changed from heating to cooling, and the cooling is carried out through the mold temperature controller 10. The temperature controller 8 controls the temperature of the heating tube 7 and the mold temperature controller 10. Once there is an abnormal situation and the production speed needs to be reduced or even stopped, the heating tube 7 automatically adjusts the temperature through the thermostat 8 to prevent overheating and melting. Since the inside of the embossing roller 11 is cooled by the mold temperature controller 10, the problem of roller sticking is completely solved, ensuring smooth production, improving efficiency, reducing quality problems, and achieving the effect of improving quality and increasing efficiency.

[0033] Before the carpet is placed on the conveyor belt 4, the placement rack 122 can be moved to make the placement rack 122 contact with the fixed bracket 1, and then the bolt 121 with the connecting rope 1210 can be rotated to make the bolt 121 pass through the placement rack 122 and be fixed to the fixed bracket 1. When the carpet is placed on the conveyor belt 4, the operating block 124 with the placement block 2111 can be rotated to make the threaded rod 123 rotate on the surface of the placement rack 122, and then the threaded rod 123 drives the limiting plates 125 with guide plates 126 at both ends to approach or move away from each other, so that the distance between the two limiting plates 125 is adapted to the size of the carpet. At this time, by using the stabilizing plate 128, the moving trajectory of the limiting plate 125 is limited, and then the limiting plate 125 limits the position of the carpet on the surface of the conveyor belt 4. By using the limiting device 12, the carpet can be prevented from positional displacement when moving on the conveyor belt 4, so that the carpet can reach the heating tube 7 better, thereby improving the use effect of the pressing plate device.

Claims

1. A temperature-adjustable PE carpet tile embossing device, comprising a fixed bracket (1), characterized in that: A motor (2) is provided on one side of the fixed bracket (1), a round roller (3) is provided on one side of the fixed bracket (1), a conveyor belt (4) is provided on one side of the fixed bracket (1), an adjusting screw rod (5) is provided on one side of the fixed bracket (1), a protective cover (6) is provided on the surface of the adjusting screw rod (5), a heating tube (7) is provided on one side of the protective cover (6), a temperature controller (8) is provided on one side of the fixed bracket (1), a hydraulic rod (9) is provided on one side of the fixed bracket (1), a mold temperature controller (10) is provided at the output end of the hydraulic rod (9), and an embossing roller (11) is provided on one side of the mold temperature controller (10).

2. The temperature-adjustable PE carpet tile embossing device according to claim 1, characterized in that: A limiting device (12) is provided on one side of the fixed bracket (1), and the limiting device (12) comprises a bolt (121), the bolt (121) is threadedly connected to the fixed bracket (1), a surface of the bolt (121) is threadedly connected to a placement frame (122), one side of the placement frame (122) is rotatably connected to a threaded rod (123), opposite threads are provided at both ends of the threaded rod (123), one side of the threaded rod (123) is fixedly connected to an operating block (124), and both ends of the threaded rod (123) are threadedly connected to a limiting plate (125).

3. The temperature-adjustable PE carpet tile embossing device according to claim 2, characterized in that: A guide plate (126) is fixedly connected to the side of the limiting plate (125) away from the heating tube (7), and the guide plate (126) is arranged obliquely on the surface of the limiting plate (125).

4. The temperature-adjustable PE carpet tile embossing device according to claim 3, characterized in that: A rubber pad (127) is fixedly connected to one side of the two limit plates (125) that are close to each other, and the size of the rubber pad (127) is compatible with the size of the limit plates (125).

5. The temperature-adjustable PE carpet tile embossing device according to claim 4, characterized in that: A stabilizing plate (128) is fixedly connected to one side of the placement rack (122), and the stabilizing plate (128) is slidably connected to the limiting plate (125).

6. The temperature-adjustable PE carpet tile embossing device according to claim 5, characterized in that: One side of the bolt (121) is in contact with a gasket (129), and one side of the gasket (129) is in contact with the placement frame (122).

7. The temperature-adjustable PE carpet tile embossing device according to claim 6, characterized in that: A connecting rope (1210) is fixedly connected to one side of the bolt (121), and a side of the connecting rope (1210) away from the bolt (121) is fixedly connected to the placement rack (122).

8. The temperature-adjustable PE carpet tile embossing device according to claim 7, characterized in that: One side of the operating block (124) is fixedly connected with a plurality of anti-sliding blocks (1211), and the plurality of anti-sliding blocks (1211) are arranged at equal distances on one side of the operating block (124).

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