Rectification device for preparing synthetic perfume

By setting up a secondary distillation reflux structure in the distillation device, and re-introducing it into the evaporator for secondary distillation, the problem of high-boiling point substance condensation and low-boiling point substances in the prior art during distillation of fragrances is solved, and the problem of difficult separation of high-boiling point substances during distillation of fragrances is improved. Product purity and aroma protection effect.

CN222468086UActive Publication Date: 2025-02-14SHANGHAI PU-JIE FRAGRANCE CO LTD
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Patent Information

Application Number
CN202421255550.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-03
Publication Date
2025-02-14
Estimated Expiration
2034-06-03

AI Technical Summary

Technical Problem

When dealing with fragrances, existing distillation instruments are prone to condense and blockage of high boiling point substances, and difficult to separate low boiling point substances. They need to repeat operations multiple times, which affects the protection of aroma and taste, and the ingredients after distillation are impure.

Method used

A synthetic fragrance preparation and distillation device is designed, and an evaporator is used to connect to the first and second-level cold hydrazine. The bottom is connected with a heavy component tank and a light component tank. A secondary distillation reflux structure is set up, and the suction pump is used to transfer the Re-consisting and light components are re-introduced into the evaporator for secondary distillation.

Benefits of technology

Through the secondary distillation reflux structure, more thorough separation of light and heavy components is achieved, the purity of the product is improved, and multiple repeated operations and impure components are avoided.

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Abstract

The utility model discloses a synthetic spice preparation rectification device which comprises an evaporator, the evaporator is in butt joint with a first-stage cold hydrazine and a second-stage cold hydrazine through guide pipes, and the bottom of the evaporator is in butt joint with a heavy component tank and a light component tank through guide pipes; the first-stage cold hydrazine and the second-stage cold hydrazine are in butt joint with a first-stage incense tank A and a first-stage incense tank B through guide pipes respectively, and the second-stage cold hydrazine is connected with a vacuum pump set; a first-stage rectification backflow structure is arranged between the component tank and the evaporator, a second-stage rectification backflow structure is arranged between the component tank and the evaporator, the evaporator is provided with a second connector, a fourth connector, a fifth connector and a sixth connector, the sixth connector and the fourth connector are used for being in butt joint with a first-stage cold hydrazine and a second-stage cold hydrazine respectively, and the second connector and the fifth connector are used for being in butt joint with a heavy component tank and a light component tank. By arranging the two-stage rectification reflux structure, products with light and heavy components can be guided into the evaporator again, and the light and heavy components are rectified again, so that the components can be separated more thoroughly, and the purity of the products is higher.
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Description

Technical Field

[0001] The utility model relates to the technical field of distillation, in particular to a distillation device for preparing synthetic fragrances. Background Art

[0002] Short-path distillation technology is a new type of liquid-liquid separation technology that has developed along with vacuum technology and distillation technology since the 20th century. Different from general distillation technology, rectification distillation separates different components based on the different free paths between light and heavy molecules. Different from ordinary vacuum distillation, rectification distillation is a completely non-equilibrium distillation. It is a gentle separation method with the characteristics of operating under high vacuum, small distance between evaporator and condenser, short heating time, high degree of separation, low operating pressure, and no solvent residue. It has unique advantages in the separation and purification of multi-component heat-sensitive natural materials.

[0003] The distillation instruments currently available on the market are highly homogenized, and all of them are mainly composed of an evaporator connected to a light-heavy component tank, and then a cold trap in series. However, the flavor material is a mixture, in which the boiling points of each monomer substance vary greatly. If the distillation instruments currently available on the market are used, high-boiling point substances are prone to condensation and aggregation in the pipelines and equipment blockage. When encountering different low-boiling point substances, they cannot be separated, and the operation must be repeated many times. Multiple operations and multiple heating are not conducive to the protection of aroma and taste; and in the current distillation and distillation devices, the light group is doped in the recombinant after distillation, and the light group is doped with the recombinant, resulting in impure ingredients. Utility Model Content

[0004] In view of the problems existing in the existing distillation device for preparing synthetic fragrances, the utility model is proposed.

[0005] Therefore, the purpose of the utility model is to provide a distillation device for preparing synthetic flavors, which solves the serious homogenization of the distillation instruments currently available on the market. The main style is an evaporator connected to a light-heavy component tank, and then a cold trap is connected in series. The flavor material is a mixture, and the boiling points of each monomer substance vary greatly. If the distillation instruments currently available on the market are used, high-boiling point substances are prone to condensation and aggregation in the pipeline to block the equipment. Different low-boiling point substances cannot be separated, and multiple operations must be repeated. Multiple operations and multiple heating are not conducive to the protection of aroma and taste; and the current distillation devices, the recombinant is doped with light components after distillation, and the light components are doped with recombinant components, resulting in impure components.

[0006] In order to solve the above technical problems, according to one aspect of the present invention, the present invention provides the following technical solutions:

[0007] A distillation device for preparing synthetic flavors comprises an evaporator, wherein the evaporator is connected to a primary cold hydrazine and a secondary cold hydrazine via a conduit, and a heavy component tank and a light component tank are connected to the bottom of the evaporator via a conduit;

[0008] The primary cold hydrant and the secondary cold hydrant are connected to the first incense tank A and the first incense tank B respectively through a conduit, and the secondary cold hydrant is connected to the vacuum pump group;

[0009] A secondary distillation reflux structure is arranged between the component tank and the evaporator.

[0010] As a preferred solution of the synthetic fragrance preparation distillation device described in the utility model, the evaporator is provided with a second interface, a fourth interface, a fifth interface and a sixth interface, the sixth interface and the fourth interface are respectively used for connecting the primary cold hydrazine and the secondary cold hydrazine, and the second interface and the fifth interface are used for connecting the heavy component tank and the light component tank.

[0011] As a preferred solution of the synthetic flavor preparation and distillation device described in the utility model, the top of the evaporator is provided with a first interface for feeding, and the first interface is connected to a feed tank through a conduit.

[0012] As a preferred solution of the synthetic fragrance preparation and distillation device described in the utility model, a condenser is provided in the evaporator.

[0013] As a preferred solution of the synthetic fragrance preparation distillation device described in the utility model, the secondary distillation reflux structure includes a second suction pump connected to the outlet of the heavy component tank through a conduit, and the output end of the second suction pump is connected to the second reflux interface of the evaporator through a second reflux pipe.

[0014] As a preferred solution of the synthetic fragrance preparation distillation device described in the utility model, the secondary distillation reflux structure includes a first suction pump connected to the outlet of the light component tank through a conduit, and the output end of the first suction pump is connected to the first reflux interface of the evaporator through a first reflux pipe.

[0015] As a preferred solution of the synthetic fragrance preparation and rectification device of the utility model, wherein: the secondary rectification reflux structure comprises a second suction pump connected to the outlet of the heavy component tank through a conduit, and the output end of the second suction pump is connected to the second reflux interface of the evaporator through a second reflux pipe;

[0016] The secondary distillation reflux structure further comprises a first suction pump connected to the outlet of the light component tank through a conduit, and the output end of the first suction pump is connected to the first reflux interface of the evaporator through a first reflux pipe.

[0017] Compared with existing technologies:

[0018] 1. By setting up a secondary distillation reflux structure, the light and heavy components of the product can be introduced into the evaporator again, and the light and heavy components can be distilled again, so that the component separation can be more thorough and the product purity can be higher;

[0019] 2. As the composition of natural fragrances is very complex, including a series of compounds from top notes with very low boiling points to heavy components with very high boiling points such as wax, flavonoids, polyphenols, etc., ordinary distillation distiller can only obtain two components, light and heavy, while the distillation device dedicated to flavor materials can obtain four segmented products, namely heavy components, light components, top notes A, and top notes B. At the same time, by adding a jacket to the outside of the heavy component collection tank inside the evaporator and adding an inclined plane, the heavy component products that are easy to condense can be quickly and smoothly collected in the heavy component storage tank. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 A schematic diagram of the structure provided for Example 1 of the utility model;

[0021] Figure 2 A schematic diagram of the structure provided for Embodiment 2 of the present utility model;

[0022] Figure 3 This is a schematic diagram of the structure provided for Example 3 of the present utility model.

[0023] In the figure: feed tank 1, heavy component tank 2, light component tank 3, evaporator 4, first interface 41, second interface 42, fourth interface 44, fifth interface 45, insulation sleeve 46, primary cold hydrazine 5, secondary cold hydrazine 6, first fragrance A tank 7, first fragrance B tank 8, vacuum pump 9, first suction pump 10, first reflux pipe 11, first reflux interface 12, second suction pump 13, second reflux pipe 14, second reflux interface 15. DETAILED DESCRIPTION

[0024] In order to make the purpose, technical solutions and advantages of the present invention more clear, the implementation methods of the present invention will be further described in detail below with reference to the accompanying drawings.

[0025] The utility model provides a synthetic flavor preparation and distillation device, comprising an evaporator 4, the evaporator 4 is connected to a primary cold hydrazine 5 and a secondary cold hydrazine 6 through a conduit, and the bottom of the evaporator 4 is connected to a heavy component tank 2 and a light component tank 3 through a conduit;

[0026] The primary cold hydrant 5 and the secondary cold hydrant 6 are respectively connected to the first incense tank A 7 and the first incense tank B 8 through conduits.

[0027] A first interface 41 for feeding is provided at the top of the evaporator 4 , and the first interface 41 is connected to the feeding tank 1 through a conduit.

[0028] Condensate at different temperatures is added to cold trap 1 and cold trap 2 to obtain different top fragrance products.

[0029] A condenser tube is arranged inside the evaporator 4 .

[0030] The evaporator 4 is provided with a second interface 42 , a fourth interface 44 , and a fifth interface 45 . The fourth interface 44 is used for connecting the primary cold hydrazine 5 and the secondary cold hydrazine 6 . The second interface 42 and the fifth interface 45 are used for connecting the heavy component tank 2 and the light component tank 3 .

[0031] The heating area of ​​the evaporator 4 can be from 0.01m 2 ~10m 2 The size of the cooling area is generally about 0.5 to 1.5 times the heating area.

[0032] When installing the equipment, connect the bottom of the evaporator 4 to the storage tanks of the light and heavy components, connect the two cold traps from the evaporator 4 and the fourth interface 44 in sequence, and connect the first-grade cold hydrazine A tank 7 and the first-grade cold hydrazine B tank 8 below. The heat transfer oil inlet is connected to the heat transfer oil supply device, and the heat transfer oil outlet is connected to the heat transfer oil recovery device. The refrigerant inlet is connected to the low-temperature refrigerator, and the refrigerator outlet is connected to the refrigerant recovery device. Connect the vacuum connecting pipe to the high vacuum pump group, so that a complete set of distillation equipment can be formed.

[0033] Embodiment 1:

[0034] See also Figure 1 The secondary distillation reflux structure comprises a second suction pump 13 connected to the outlet of the heavy component tank 2 through a conduit, and the output end of the second suction pump 13 is connected to the second reflux interface 15 of the evaporator 4 through a second reflux pipe 14.

[0035] When in use, first turn on the vacuum pump, adjust the scraper speed to 200r / min~400r / min, the refrigerant inlet temperature to -5~-15℃, the condensed water inlet temperature to 20~25℃, the heat transfer oil temperature to 150~300℃, and when the vacuum degree is maintained at 0.5~2pa for 20~40 minutes, add the flavor material to the device at a uniform speed from the inlet pipe 6. After the raw materials are evaporated, condensed and low-temperature captured in the system, four segmented products, namely, heavy components, light components, top notes A and top notes B, are obtained. Since there is a heat preservation device outside the heavy component collection tank, the heavy components have good fluidity and are not easy to condense, and can be smoothly collected into the container. Then select the segmented products with special aroma from them to obtain the natural fragrance products we need; the second suction pump 13 re-draws the components in the heavy component tank 2 into the evaporator 4 for secondary distillation.

[0036] Embodiment 2:

[0037] See attached Figure 2, which is different from Example 1, is that the secondary distillation reflux structure includes a first suction pump 10 connected to the outlet of the light component tank 3 through a conduit, and the output end of the first suction pump 10 is connected to the first reflux interface 12 of the evaporator 4 through a first reflux pipe 11.

[0038] When in use, first turn on the vacuum pump, adjust the scraper speed to 200r / min~400r / min, the refrigerant inlet temperature to -5~-15℃, the condensed water inlet temperature to 20~25℃, the heat transfer oil temperature to 150~300℃, and when the vacuum degree is maintained at 0.5~2pa for 20~40 minutes, add the flavor material to the device at a uniform speed from the inlet pipe 6. After evaporation, condensation and low-temperature capture in the system, the raw materials are respectively obtained as four segmented products, namely, heavy component, light component, top fragrance A and top fragrance B. Since there is a heat preservation device outside the heavy component collection tank, the heavy component has good fluidity and is not easy to condense, and can be smoothly collected into the container. Then select the segmented products with special aroma from them to obtain the natural fragrance products we need; the first suction pump 10 re-draws the components in the light component tank 3 into the evaporator 4 for secondary distillation.

[0039] Embodiment 3:

[0040] See attached Figure 3 , which is different from Example 1 in that: the secondary distillation reflux structure includes a second suction pump 13 connected to the outlet of the heavy component tank 2 through a conduit, and the output end of the second suction pump 13 is connected to the second reflux interface 15 of the evaporator 4 through a second reflux pipe 14;

[0041] The secondary distillation reflux structure further includes a first suction pump 10 connected to the outlet of the light component tank 3 through a conduit, and the output end of the first suction pump 10 is connected to the first reflux interface 12 of the evaporator 4 through a first reflux pipe 11.

[0042] When in use, first turn on the vacuum pump, adjust the scraper speed to 200r / min~400r / min, the refrigerant inlet temperature to -5~-15℃, the condensed water inlet temperature to 20~25℃, the heat transfer oil temperature to 150~300℃, and when the vacuum degree is maintained at 0.5~2pa for 20~40 minutes, add the flavor material to the device at a uniform speed from the inlet pipe 6. After the raw materials are evaporated, condensed and low-temperature captured in the system, four segmented products, namely, heavy component, light component, top fragrance A and top fragrance B, are obtained. Since there is a heat preservation device outside the heavy component collection tank, the heavy component has good fluidity and is not easy to condense, and can be smoothly collected into the container. Then select the segmented products with special aroma from them to obtain the natural fragrance products we need; the first suction pump 10 re-pumps the components in the light component tank 3 into the evaporator 4 for secondary distillation; the second suction pump 13 re-pumps the components in the heavy component tank 2 into the evaporator 4 for secondary distillation.

[0043] Although the present invention has been described above with reference to the embodiments, various modifications may be made thereto and parts thereof may be replaced with equivalents without departing from the scope of the present invention. In particular, as long as there is no structural conflict, the various features in the embodiments disclosed in the present invention may be used in combination with each other in any manner, and the fact that these combinations are not exhaustively described in this specification is only for the sake of omitting space and saving resources. Therefore, the present invention is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.

Claims

1. A distillation device for preparing synthetic fragrances, comprising an evaporator (4), characterized in that: The evaporator (4) is connected to a primary cold hydrazine (5) and a secondary cold hydrazine (6) via a conduit, and the bottom of the evaporator (4) is connected to a heavy component tank (2) and a light component tank (3) via a conduit; The primary cold hydrant (5) and the secondary cold hydrant (6) are respectively connected to the first fragrance tank A (7) and the first fragrance tank B (8) through conduits, and the secondary cold hydrant is connected to a vacuum pump group; A secondary distillation reflux structure is provided between the component tank and the evaporator (4).

2. The synthetic fragrance preparation and rectification device according to claim 1, characterized in that: The evaporator (4) is provided with a second interface (42), a fourth interface (44), a fifth interface (45) and a sixth interface (43); the sixth interface (43) and the fourth interface (44) are respectively used for connecting to the primary cold hydrazine (5) and the secondary cold hydrazine (6); the second interface (42) and the fifth interface (45) are used for connecting to the heavy component tank (2) and the light component tank (3).

3. The synthetic fragrance preparation and rectification device according to claim 1, characterized in that: A first interface (41) for feeding is provided at the top of the evaporator (4), and the first interface (41) is connected to a feeding tank (1) via a conduit.

4. The synthetic fragrance preparation and rectification device according to claim 3, characterized in that: A condenser is arranged inside the evaporator (4).

5. The synthetic fragrance preparation and rectification device according to any one of claims 1 to 4, characterized in that: The secondary distillation reflux structure comprises a second suction pump (13) connected to the outlet of the heavy component tank (2) through a conduit, and the output end of the second suction pump (13) is connected to the second reflux interface (15) of the evaporator (4) through a second reflux pipe (14).

6. The synthetic fragrance preparation and rectification device according to any one of claims 1 to 4, characterized in that: The secondary distillation reflux structure comprises a first suction pump (10) connected to the outlet of the light component tank (3) through a conduit, and the output end of the first suction pump (10) is connected to the first reflux interface (12) of the evaporator (4) through a first reflux pipe (11).

7. The synthetic fragrance preparation and rectification device according to any one of claims 1 to 4, characterized in that: The secondary distillation reflux structure comprises a second suction pump (13) connected to the outlet of the heavy component tank (2) through a conduit, and the output end of the second suction pump (13) is connected to the second reflux interface (15) of the evaporator (4) through a second reflux pipe (14); The secondary distillation reflux structure further comprises a first suction pump (10) connected to the outlet of the light component tank (3) via a conduit, and an output end of the first suction pump (10) is connected to a first reflux interface (12) of the evaporator (4) via a first reflux pipe (11).