Purline cutting device for steel structure machining

By designing a purlin cutting device with matte belt and hydraulic slider, the problem of purlin burrs after cutting is solved, and automatic deburring is realized, which improves production efficiency and saves labor costs.

CN222552765UActive Publication Date: 2025-03-04郑州蔚蓝钢结构工程有限公司
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Patent Information

Application Number
CN202421256899.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-04
Publication Date
2025-03-04
Estimated Expiration
2034-06-04

AI Technical Summary

Technical Problem

After cutting, the existing purlin cutting device is prone to burrs at both ends, which requires manual polishing, which increases the process, time and effort.

Method used

A purlin cutting device for steel structure processing is designed, using a motor to drive the frosted belt to rotate, and the slider is driven up and down through a hydraulic column to directly deburr the purlin cutout, and the manual grinding steps are omitted.

Benefits of technology

Automatic deburring and grinding is realized, which improves production efficiency, saves labor costs, simplifies processes and reduces labor demand.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of steel structure processing, and discloses a purline cutting device for steel structure processing, which comprises a base, the top of the base is fixedly connected with a cutting mechanism, the top of the base is fixedly connected with a frame II, two sides of the frame II are fixedly connected with slide rails II, and the slide rails II are fixedly connected with slide rails II. A second sliding block is slidably connected between the opposite sides of the two second sliding rails, sliding strips are fixedly connected to the two sides of the bottom of the second sliding block, two first rolling wheels are rotatably connected between the opposite sides of the two sliding strips, and a first motor is fixedly connected into the second sliding block; and a belt is arranged between the output end of the motor I and the roller I above in a sleeving manner. According to the purline deburring device, the first motor drives the first rolling wheel to rotate and drives the abrasive belt to rotate, then the second hydraulic column drives the purline to slide up and down, deburring and polishing can be conducted on a notch of a purline, the subsequent manual polishing procedure is omitted, and therefore the production efficiency is improved, and the labor cost is saved.
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Description

Technical Field

[0001] The utility model relates to the technical field of steel structure processing, in particular to a purlin cutting device for steel structure processing. Background Art

[0002] The purlin cutting device is a tool specifically designed for cutting purlins, which are usually used in the roof or wall structure of a building. This device is designed to improve cutting efficiency and accuracy, reduce manpower requirements and reduce error rates.

[0003] In the prior art, the purlin cutting device mainly includes a mounting platform, a cutting mechanism, a moving mechanism, a hydraulic mechanism, etc. The purlin is transferred to the cutting mechanism for cutting by the moving mechanism, and the cut purlin is then collected by the moving mechanism or manually.

[0004] At present, the cutting mechanism in the purlin cutting device mostly adopts the most common mechanical cutting, and the purlin is physically cut by the cutter on the device. This method is simple and easy, but burrs will appear on both ends of the purlin after cutting, which requires manual grinding in the next step, which is time-consuming and labor-intensive. Utility Model Content

[0005] In order to make up for the above shortcomings, the utility model provides a purlin cutting device for steel structure processing, aiming to improve the problem that burrs will appear at both ends of the purlins after mechanical cutting, which requires manual grinding and increases the time and labor consumption of the process.

[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a purlin cutting device for steel structure processing, comprising a base, a cutting mechanism fixedly connected to the top of the base, a frame 2 fixedly connected to the top of the base, two slide rails fixedly connected to both sides of the frame 2, a slider 2 is slidably connected between the two opposite sides of the two slide rails, two bottom sides of the slider 2 are fixedly connected to slide bars, two rollers 1 are rotatably connected between the opposite sides of the two slide bars, a motor 1 is fixedly connected to the inside of the slider 2, a belt is sleeved between the output end of the motor 1 and the upper roller 1, a sanding belt is sleeved between the two rollers 1, a limiting box 2 is fixedly connected to the bottom of the frame 2, a limiting slot 2 is provided in the middle of the limiting box 2, two hydraulic columns are fixedly connected to the top of the frame 2, and two transmission mechanisms are fixedly connected to both sides of the top of the base.

[0007] As a further description of the above technical solution:

[0008] The cutting mechanism includes a frame, the bottom of which is fixedly connected to the top of the base, both sides of the frame are fixedly connected with slide rails, a slider is slidably connected between the opposite sides of the two slide rails, the bottom of the slider is fixedly connected with a connecting block, the bottom of the connecting block is provided with a mounting groove, the outside of the mounting groove is slidably connected with a cutting knife, the bottom of the frame is fixedly connected with a limit box, the middle of the limit box is provided with a limit groove, the top of the frame is fixedly connected with a hydraulic column, and a disassembly component is arranged inside the connecting block.

[0009] As a further description of the above technical solution:

[0010] The disassembly assembly includes two sliding posts, the outer parts of the two sliding posts are slidably connected to the inner sides of the connecting block, one end of the sliding post is fixedly connected to a positioning post, the outer part of the sliding post is fixedly connected to a limiting post, the limiting post is slidably connected to the inside of the connecting block, the side of the limiting post away from the positioning post is fixedly connected to a spring, the spring is sleeved on the outside of the sliding post, positioning grooves are provided on both sides of the cutting knife, sliding grooves are provided in the middle parts of both sides of the connecting block, the positioning post is slidably connected to the inside of the sliding groove, the positioning post is engaged with the positioning groove, and the side of the sliding post away from the positioning post is fixedly connected to a handle.

[0011] As a further description of the above technical solution:

[0012] The transmission mechanism includes a shell, which is fixedly connected to the top of the base, and the inside of the shell is rotatably connected to two lower rollers, and the inside of the shell is fixedly connected to two spring columns, and the bottom of the spring column is rotatably connected to the upper roller, and the top of the base is fixedly connected to a second motor, and the output end of the second motor is fixedly connected to one side of one of the lower rollers.

[0013] As a further description of the above technical solution:

[0014] The output end of the hydraulic column one is fixedly connected to the top of the sliding block one.

[0015] As a further description of the above technical solution:

[0016] The inside of the slide bar is slidably connected to the outside of the second slide rail, and the output end of the second hydraulic column is fixedly connected to the top of the second slide block.

[0017] As a further description of the above technical solution:

[0018] The top of the base is rotatably connected with a plurality of rollers 2, and the cutting mechanism is located between the two conveying mechanisms.

[0019] As a further description of the above technical solution:

[0020] A transmission belt is sleeved between the two lower rollers.

[0021] The utility model has the following beneficial effects:

[0022] 1. In the utility model, the motor drives the roller to rotate, drives the grinding belt to rotate, and then drives the hydraulic column to slide up and down, so that the cut of the purlin can be deburred and polished, omitting the subsequent manual polishing process, thereby improving production efficiency and saving labor costs.

[0023] 2. In the utility model, the positioning column and the positioning groove on the cutting knife are engaged by the sliding column, so that the cutting knife can be quickly disassembled and installed, which is convenient for the staff to disassemble the knife for replacement or grinding. The embedded installation method can also ensure the stability of the knife. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 A three-dimensional diagram of a purlin cutting device for steel structure processing proposed by the utility model;

[0025] Figure 2 This is a cross-sectional view of a slider 2 in a purlin cutting device for steel structure processing proposed by the utility model;

[0026] Figure 3 This is a schematic diagram of a cutting mechanism in a purlin cutting device for steel structure processing proposed by the utility model;

[0027] Figure 4 This is a cross-sectional view of a disassembly component in a purlin cutting device for steel structure processing proposed by the utility model;

[0028] Figure 5 The utility model is a schematic diagram of the structure of a transmission mechanism in a purlin cutting device for steel structure processing.

[0029] Legend:

[0030] 1. Base; 2. Cutting mechanism; 201. Frame 1; 202. Sliding block 1; 203. Connecting block; 204. Mounting slot; 205. Cutting knife; 206. Slide rail 1; 207. Limiting box 1; 208. Limiting slot 1; 209. Hydraulic column 1; 3. Disassembly assembly; 301. Sliding column; 302. Positioning column; 303. Limiting column; 304. Spring; 305. Handle; 306. Positioning slot; 307, sliding slot; 4, frame two; 5, slide rail two; 6, slider two; 7, slide bar; 8, roller one; 9, motor one; 10, limit box two; 11, limit slot two; 12, hydraulic column two; 13, frosting belt; 14, transmission mechanism; 1401, housing; 1402, lower roller; 1403, spring column; 1404, upper roller; 1405, motor two; 15, roller two. DETAILED DESCRIPTION

[0031] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0032] Reference Figure 1 and Figure 2The utility model provides an embodiment: a purlin cutting device for steel structure processing, comprising a base 1, a cutting mechanism 2 is fixedly connected to the top of the base 1, and the purlin is cut. A frame 2 4 is fixedly connected to the top of the base 1 to provide an installation space for the internal structure. Both sides of the frame 2 4 are fixedly connected with slide rails 2 5 to assist the grinding belt 13 to move up and down. A slider 2 6 is slidably connected between the opposite sides of the two slide rails 2 5. Both sides of the bottom of the slider 2 6 are fixedly connected with slide bars 7 to provide an installation space for a roller 1 8. Two rollers 1 8 are rotatably connected between the opposite sides of the two slide bars 7 to drive the grinding belt 13 to rotate and deburr the purlin cut. A motor 1 9 is fixedly connected to the inside of the slider 2 6 to provide power to drive the roller 1 8 to rotate. A belt is sleeved between the output end of 19 and the upper roller 18, and a frosted belt 13 is sleeved between the two rollers 8. The bottom of the frame 24 is fixedly connected to a limit box 210, and a limit groove 211 is provided in the middle of the limit box 210 to make the transmission of the purlin more stable. The top of the frame 24 is fixedly connected to a hydraulic column 212 to provide power for up and down movement. Two transmission mechanisms 14 are fixedly connected to both sides of the top of the base 1 to provide power for the transmission of the purlin and to position the purlin. The inner sliding connection of the slide bar 7 is connected to the outer part of the slide rail 25, and the output end of the hydraulic column 212 is fixedly connected to the top of the slider 26. The top of the base 1 is rotatably connected to multiple rollers 215 to make the transmission of the purlin more accurate. The cutting mechanism 2 is located between the two transmission mechanisms 14.

[0033] Reference Figure 1 and Figure 3 The cutting mechanism 2 includes a frame 201, the bottom of the frame 201 is fixedly connected to the top of the base 1, both sides of the frame 201 are fixedly connected with a slide rail 206 to provide a track for up and down movement, a slider 202 is slidably connected between the opposite sides of the two slide rails 206, the bottom of the slider 202 is fixedly connected with a connecting block 203 to provide an installation space for the disassembly component 3, and an installation groove 204 is provided at the bottom of the connecting block 203 to provide an installation space for the tool, and the external sliding connection of the installation groove 204 There is a cutting knife 205, and the bottom of the frame 201 is fixedly connected to a limit box 207, and a limit groove 208 is provided in the middle of the limit box 207 to stabilize the transmission of the purlin and support the edge of the purlin during cutting to prevent the purlin from deforming during cutting. The top of the frame 201 is fixedly connected to a hydraulic column 209 to provide power for up and down movement. A disassembly component 3 is arranged inside the connecting block 203 to fix and disassemble the cutting knife 205, and the output end of the hydraulic column 209 is fixedly connected to the top of the slider 202.

[0034] refer to Figure 3 and Figure 4The disassembly component 3 includes two sliding columns 301. The outer sides of the two sliding columns 301 are slidably connected to the inner sides of the connecting block 203. One end of the sliding column 301 is fixedly connected to a positioning column 302, which is engaged with the positioning groove 306 to fix the cutting knife 205. The outer side of the sliding column 301 is fixedly connected to the limiting column 303. When the sliding column 301 is pulled, the extrusion spring 304 moves along. The limiting column 303 is slidably connected to the inner side of the connecting block 203. The limiting column 303 is fixed away from the side of the positioning column 302. A spring 304 is connected to provide a return thrust, and the spring 304 is sleeved on the outside of the sliding column 301. Positioning grooves 306 are opened on both sides of the cutting knife 205, and sliding grooves 307 are opened in the middle of both sides of the connecting block 203 to provide sliding space for the positioning column 302. The positioning column 302 is slidably connected to the inside of the sliding groove 307, and the positioning column 302 is engaged with the positioning groove 306. A handle 305 is fixedly connected to the side of the sliding column 301 away from the positioning column 302 to facilitate pulling the sliding column 301.

[0035] Reference Figure 5 The transmission mechanism 14 includes a shell 1401, which is fixedly connected to the top of the base 1. The inside of the shell 1401 is rotatably connected to two lower rollers 1402 to provide transmission power. The inside of the shell 1401 is fixedly connected to two spring columns 1403, which can move up and down by squeezing. The bottom of the spring column 1403 is rotatably connected to an upper roller 1404, which rolls inside the purlin to stabilize the position of the purlin. The upper roller 1404 is close to the inside of the purlin through the spring column 1403 to increase the accuracy of transmission. The top of the base 1 is fixedly connected to a second motor 1405 to provide rotation power for the lower roller 1402. The output end of the second motor 1405 is fixedly connected to one side of one of the lower rollers 1402, and a transmission belt is sleeved between the two lower rollers 1402.

[0036] Working principle: Place the purlin cutting device steadily, connect the transmission devices at both ends, start the machine, and the motor 1405 drives the roller 18 to rotate, which drives the grinding belt 13 to rotate. The purlin passes through the roller 15 and enters the transmission mechanism 14 on the right. The motor 1405 drives the lower roller 1402 to rotate, which drives the purlin to continue to move forward. The upper roller 1404 is pushed by the spring column 1403 to fit tightly with the inside of the purlin. As the purlin moves forward, it rotates and positions the purlin at the same time. The purlin enters the limit groove 208 through the transmission. When the set distance is reached, the transmission mechanism 14 stops transmission, and the hydraulic column 209 is started to push the slider 202 along the slide rail 2 06 slides downward, driving the connecting block 203, and then driving the cutting knife 205 downward to cut the purlin. After completion, the hydraulic column 1 209 drives the cutting knife 205 to return upward and stop moving. At this time, the conveying mechanism 14 on the left is started, driving the purlin to continue moving forward. When the cut of the purlin reaches the middle of the limiting groove 11, the conveying mechanism 14 on the left is suspended, and the hydraulic column 12 is started to push the slider 26 to move downward along the slide rail 25. The structure below it drives the grinding belt 13 to move downward. The rotating grinding belt 13 contacts the cut surface of the purlin to grind the burrs on the cut. After completion, it is driven back by the hydraulic column 12, and the hydraulic column 2 12 pauses, at this time, the conveying mechanisms 14 on both sides resume conveying, the front purlin is conveyed into the collecting device, and the rear purlin continues to move forward. When the purlin cut enters the middle of the limiting groove 11, the right conveying mechanism 14 pauses, the hydraulic column 12 starts, drives the rotating grinding belt 13 downward to grind the cut, and returns to its position after completion. The right conveying mechanism 14 resumes conveying, and the purlin enters the left conveying mechanism 14. When it advances to the specified position, the conveying mechanisms 14 on both sides pause, the hydraulic column 1 209 starts, drives the cutting knife 205 to cut the purlin, and returns to its position after completion. Repeat the above cycle, and the entire purlin cutting device automatically runs; if the cutting knife needs to be replaced, When cutting the knife 205, stop the whole device, one person holds the knife to prevent it from falling directly, and one person pulls the handles 305 on both sides, driving the sliding column 301 to slide outward, driving the limit column 303 to slide and squeeze the spring 304, driving the positioning column 302 to slide until it is disengaged from the positioning groove 306, at which time the cutting knife 205 can be taken out, and the handle 305 is released. Under the push of the spring 304, the positioning column 302 returns to its original position. When installing, first pull the handle 305, and then insert the cutting knife 205 from the installation groove 204 to the bottom of the installation groove 204, release the handle 305, the positioning column 302 returns to its original position and engages with the positioning groove 306, and the cutting knife 205 is fixed.

[0037] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A purlin cutting device for steel structure processing, comprising a base (1), characterized in that: The top of the base (1) is fixedly connected with a cutting mechanism (2), the top of the base (1) is fixedly connected with a frame (4), both sides of the frame (4) are fixedly connected with slide rails (5), two sliders (6) are slidably connected between the opposite sides of the two sliders (5), both sides of the bottom of the sliders (6) are fixedly connected with slide bars (7), the opposite sides of the two slide bars (7) are rotatably connected with two rollers (8), and the inside of the sliders (6) is fixedly connected with a A motor (9), a belt is provided between the output end of the motor (9) and the roller (8) above, a grinding belt (13) is provided between the two rollers (8), the bottom of the frame (4) is fixedly connected to a limit box (10), a limit slot (11) is provided in the middle of the limit box (10), the top of the frame (4) is fixedly connected to a hydraulic column (12), and two transmission mechanisms (14) are fixedly connected to both sides of the top of the base (1).

2. A purlin cutting device for steel structure processing according to claim 1, characterized in that: The cutting mechanism (2) comprises a frame (201), the bottom of the frame (201) is fixedly connected to the top of the base (1), both sides of the frame (201) are fixedly connected to a slide rail (206), a slider (202) is slidably connected between the opposite sides of the two slide rails (206), the bottom of the slider (202) is fixedly connected to a connecting block (203), the bottom of the connecting block (203) is provided with a mounting groove (204), the outside of the mounting groove (204) is slidably connected to a cutting knife (205), the bottom of the frame (201) is fixedly connected to a limit box (207), the middle of the limit box (207) is provided with a limit groove (208), the top of the frame (201) is fixedly connected to a hydraulic column (209), and a disassembly component (3) is arranged inside the connecting block (203).

3. The purlin cutting device for steel structure processing according to claim 2, characterized in that: The disassembly assembly (3) comprises two sliding columns (301), the outer portions of the two sliding columns (301) are slidably connected to the inner sides of the connection block (203), one end of the sliding column (301) is fixedly connected to a positioning column (302), the outer portion of the sliding column (301) is fixedly connected to a limiting column (303), the limiting column (303) is slidably connected to the inner portion of the connection block (203), and the side of the limiting column (303) away from the positioning column (302) is fixedly connected to a spring ( The spring (304) is sleeved on the outside of the sliding column (301), positioning grooves (306) are provided on both sides of the cutting knife (205), sliding grooves (307) are provided in the middle of both sides of the connecting block (203), the positioning column (302) is slidably connected to the inside of the sliding groove (307), the positioning column (302) is engaged with the positioning groove (306), and a handle (305) is fixedly connected to the side of the sliding column (301) away from the positioning column (302).

4. The purlin cutting device for steel structure processing according to claim 1, characterized in that: The transmission mechanism (14) comprises a shell (1401), wherein the shell (1401) is fixedly connected to the top of the base (1), wherein two lower rollers (1402) are rotatably connected inside the shell (1401), wherein two spring columns (1403) are fixedly connected inside the shell (1401), wherein the bottom of the spring column (1403) is rotatably connected to an upper roller (1404), wherein a second motor (1405) is fixedly connected to the top of the base (1), and an output end of the second motor (1405) is fixedly connected to one side of one of the lower rollers (1402).

5. The purlin cutting device for steel structure processing according to claim 2, characterized in that: The output end of the hydraulic column 1 (209) is fixedly connected to the top of the slider 1 (202).

6. The purlin cutting device for steel structure processing according to claim 1, characterized in that: The interior of the slide bar (7) is slidably connected to the exterior of the second slide rail (5), and the output end of the second hydraulic column (12) is fixedly connected to the top of the second slide block (6).

7. The purlin cutting device for steel structure processing according to claim 1, characterized in that: The top of the base (1) is rotatably connected to a plurality of rollers (15), and the cutting mechanism (2) is located between the two conveying mechanisms (14).

8. The purlin cutting device for steel structure processing according to claim 4, characterized in that: A transmission belt is sleeved between the two lower rollers (1402).