A kind of economical, ultra-wide saw blade steel and its manufacturing method

A technology of ultra-wide saw blades and manufacturing methods, which is applied in the field of steel for saw blade bases, can solve problems such as reduced rigidity of saw blades, environmental pollution of oil quenching, poor installation of saw blades, etc., and achieves reduced hardenability, shortened production processes, and excellent The effect of toughness matching

Active Publication Date: 2017-02-22
BAOSHAN IRON & STEEL CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

This requires the saw blade to have a high elastic limit and a high yield ratio; secondly, due to the unevenness of the saw blade or poor installation of the saw blade, the lateral pressure generated during cutting causes the saw blade to bend repeatedly, resulting in a decrease in the rigidity of the saw blade. Or fatigue damage occurs, so the saw blade should also have high rigidity and fatigue strength; moreover, during the cutting process, the saw blade must bear the centrifugal force generated by high-speed rotation, and the water tank part is subjected to cyclic cutting pressure and impact force. It should have a certain strength and toughness. Therefore, the saw blade must be quenched and tempered to obtain the performance requirements. Since the saw blade is quenched in oil and then tempered, the tempering time is generally 12 to 14 hours. The quenching and tempering heat treatment process has obvious technical disadvantages, firstly, the production process is complicated, the cycle is long, and the energy consumption is high, and the second is the environmental pollution caused by oil quenching, such as US patent US4140524A, US5863358A, Japanese patent JP08013030A and European patent EP0530175A2

Method used

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  • A kind of economical, ultra-wide saw blade steel and its manufacturing method
  • A kind of economical, ultra-wide saw blade steel and its manufacturing method
  • A kind of economical, ultra-wide saw blade steel and its manufacturing method

Examples

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Embodiment Construction

[0034] The present invention will be further described below in conjunction with specific examples.

[0035] The weight percentages of the chemical components of the saw blade steels of the following examples 1-6 and comparative example 1 (the embodiment in CN1212193) are shown in Table 1.

[0036] The manufacturing method of the saw blade steel of embodiment 1-10 and comparative example 1 saw blade steel is:

[0037] The corresponding smelting raw materials are carried out sequentially as follows: smeltingcasting→heating→rolling→quenching→tempering.

[0038] The specific process parameters of Examples 1-6 and Comparative Example 1 are shown in Table 2. The mechanical properties are shown in Table 3-Table 5.

[0039] It can be seen from Table 5 that the steel plates of Examples 1-6 of the present invention have excellent mechanical properties, meet user requirements, and are obviously better than Comparative Steel Type 1.

[0040]

[0041] Table 3 Tensile properties of ...

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Abstract

The invention discloses economical and ultra-wide saw steel and a preparation method thereof. The economical and ultra-wide saw steel comprises one or more of the following components in percentage by weight: 0.35%-0.45% of C, 0.10%-0.50% of Si, 0.60%-1.20% of Mn, not more than 0.030% of P, not more than 0.010% of S, 0.0010%-0.0040% of B, 0.010%-0.080% of Al, not more than 0.060% of Ti, 0.0010%-0.0080% of Ca, not more than 0.0080% of N, not more than 0.0080% of O, not more than 0.0004% of H, 0.001%-0.050% of Nb, 0.01%-0.50% of Cr, 0.01%-0.50% of Mo, 0.01%-0.50% of Ni, 0.01%-0.15% of V, and the balance of Fe and inevitable impurities, wherein (Cr / 5+Mn / 6+50B) is smaller than or equal to 0.45% and greater than or equal to 0.15%. The yield strength of the steel is greater than 850MPa; the tensile strength is 1000-1400MPa; the ductility is greater than 10%; and the charpy V-type longitudinal impact strength can be 50-90J. Through high-temperature final rolling, online water cooling and tempering processes, the steel plate which is 6.0-16.0mm thick is produced, and is processed into saw blade bodies of which the diameters are 1700-4500mm; the section of each whole saw blade body can be 30-40HRC; and the hardness value is uniform in distribution.

Description

technical field [0001] The invention relates to a steel for saw blade base body, in particular to an economical, ultra-wide saw blade steel and a manufacturing method thereof. The hardness is 30-40HRC, and the Charpy V-type longitudinal impact energy can reach 50-90J. Background technique [0002] Diamond circular saw blades are made of steel, and the cutting objects are granite, marble and other stone materials. Since the diamond saw blade rotates at high speed to cut the stone, the linear speed for cutting granite is usually 25-40m / s, and the linear speed for cutting marble is 45-60m / s. The saw blade with a certain vibration frequency will increase the vibration frequency during the cutting process, which will cause resonance phenomenon. This requires the saw blade to have a high elastic limit and a high yield ratio; secondly, due to the unevenness of the saw blade or poor installation of the saw blade, the lateral pressure generated during cutting causes the saw blade t...

Claims

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Application Information

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Patent Type & AuthorityPatents(China)
IPC IPC(8): C22C38/54C21D8/02
Inventor华蔚焦四海王笑波鲁岩刘晔李红斌
OwnerBAOSHAN IRON & STEEL CO LTD