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Welding flux welding method applicable to ship welding line or fillet welding line

A welding method and fillet weld technology, which is applied in the field of steel structure welding processing, can solve the problems of heavy machine head, a large amount of labor input, inconvenient handling, etc., and achieve the effects of beautiful appearance, improved welding efficiency, and guaranteed welding quality

Inactive Publication Date: 2017-01-25
HUBEI HONGLU STEEL STRUCTURE
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] In the manufacture of steel structures, there will be a large number of ship welds or fillet welds that need to be welded. Usually, the MAG welding method is used for welding. The operating welder must have skilled operation skills to ensure the quality and appearance of the welds. Forming, and welding spatter is still unavoidable during the welding process, the working environment is harsh, and a large amount of manual slag removal and grinding is required at the same time, which is time-consuming and laborious. In addition, the semi-automatic submerged arc welding machine head that is often used in welding processing is heavy and the handling is extremely difficult. It is inconvenient, and it cannot be welded in narrow places such as ship welds or fillet welds, which has limitations

Method used

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Embodiment Construction

[0011] The present invention is a kind of flux welding method applicable to ship welds or fillet welds, comprising the following steps:

[0012] a. Lay a layer of pre-baked flux of type SJ101 on the weld bead for covering protection, and keep the thickness of flux laying uniform, with a thickness of 25-30mm;

[0013] b. Use an automatic welding trolley for welding: load the welding wire of the model ER50-6 in MAG welding on the automatic welding trolley, with a diameter of 1.2mm, and adjust the welding wire angle in real time according to the direction of the welding seam;

[0014] c. Adjust the welding voltage of the automatic welding trolley to 32-35V, and the welding current to 280-300A;

[0015] d. Start the automatic welding trolley to weld from one end of the weld bead to the other end. The speed of the automatic welding trolley is kept at 44cm / min. After each welding section, the flux is cleaned in time and the welding seam is checked for partial welding and adjustments...

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Abstract

The invention relates to a welding flux welding method applicable to a ship welding line or a fillet welding line. The method comprises the following steps that a welding bead is paved with welding flux for performing coverage and protection, and the thickness is 25-30 mm; a welding wire with the MAG welding model being ER50-6 is loaded in an automatic welding trolley, and the angle of the welding wire is adjusted; the welding voltage of the automatic welding trolley is adjusted to 32-35 V, and the welding current is 280-300 A; the automatic welding trolley is started, the travelling speed of the automatic welding trolley is 44 cm / min, and welding flux is removed in time after a section is welded, and whether offset welding of welding line forming occurs or not is checked. The SJ101 welding flux is adopted for coverage and protection welding, and meanwhile the automatic welding trolley and the ER50-6 welding wire are adopted for welding: the welding quality and molding appearance are ensured, no artificial polishing or slag removal is needed, the welding efficiency is greatly improved, the welding operation is flexible, the welding flux can deal with the small welding space, and the method is a great improvement particularly for the ship welding line or the fillet welding line.

Description

technical field [0001] The invention relates to the technical field of steel structure welding, in particular to a flux welding method suitable for ship welds or fillet welds. Background technique [0002] In the manufacture of steel structures, there will be a large number of ship welds or fillet welds that need to be welded. Usually, the MAG welding method is used for welding. The operating welder must have skilled operation skills to ensure the quality and appearance of the welds. Forming, and welding spatter is still unavoidable during the welding process, the working environment is harsh, and a large amount of manual slag removal and grinding is required at the same time, which is time-consuming and laborious. In addition, the semi-automatic submerged arc welding machine head that is often used in welding processing is heavy and the handling is extremely difficult. It is inconvenient, and it cannot be welded for narrow welds such as ship welds or fillet welds, which has...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B23K9/02
CPCB23K9/0008B23K9/0026B23K9/02
Inventor 张宗斌
Owner HUBEI HONGLU STEEL STRUCTURE
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