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Flexible assembly line for producing ballastless track slabs by pretensioning

A ballastless track, pre-tensioning technology, applied in ceramic molding machines, manufacturing tools, ceramic molding workshops, etc., can solve the problems of full line parking, unable to produce different specifications of track plates at the same time, reduce equipment investment, optimize rapid strain capacity, the effect of improving equipment utilization

Active Publication Date: 2021-04-13
SHANXI GAOHANG HYDRAULIC
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Solve the problem that the single circular flow production line in the prior art cannot produce track slabs of different specifications at the same time and the problem that the whole line must be stopped for maintenance and failure
At the same time, the present invention also solves the topographical constraints of the application environment of the current production line, and the position of each station can be set according to the actual situation.

Method used

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  • Flexible assembly line for producing ballastless track slabs by pretensioning
  • Flexible assembly line for producing ballastless track slabs by pretensioning
  • Flexible assembly line for producing ballastless track slabs by pretensioning

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0079] Embodiment 1, when it is necessary to insert a mold of a new specification, install the pre-embedded part coating release agent equipment 4, the steel bar pre-tightening positioning equipment 8, and the tensioning equipment 10 to stop accessing the mold and enter, and the equipment automatically or manually corresponds to the mold of the corresponding specification The adjustment and process preset, the process adjustment position 6 is placed with a pre-prepared new specification mold, and it is consigned by the running car to the installation of the embedded part coating release agent station 4, so as to realize the mixed production of two kinds of molds for the production line . When the new mold is poured and steamed and is about to enter the stretching station, the equipment corresponding to the stretching station will be automatically or manually adjusted and process preset with the mold of the corresponding specification in advance, and the track plate mold will be...

Embodiment 2

[0081] Embodiment 2, when the production capacity decreases, any one of the two double-station process equipment can be closed, including reducing the number of steam-raising module groups in the steam-raising room 17 .

Embodiment 3

[0082] Embodiment 3, when the key station is suspended for some reason, the production line can continue to run without stopping, for example: when the first steel cage is put in place and the equipment of the pre-tightening station 7 is suspended for some reason, the track plate mold can pass through The first installation of embedded parts and release agent station 4, the second installation of embedded parts and release agent station 5, the second steel cage in place and pre-tightening station 8, the second tensioning station 10 And the first stretching station 11 goes around. For another example, when the equipment of the first tensioning station 11 is suspended for some reason, the equipment can be controlled to lift, so that the running trolley that flows out of the second tensioning station 10 can be directly transferred to the insulation testing equipment 12 .

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Abstract

The flexible production line for producing ballastless track slabs by the pretensioning method of the present invention improves and optimizes production by adding auxiliary tracks such as outer track, inner track and cross track on the basis of the existing circular production track, and adopts a double-channel double-station design to improve and optimize production. In the rapid response capability, the equipment is ready for use. At the same time, it is compatible with multiple specifications of ballastless track slab molds to run on the same line to produce track slabs, and can realize simultaneous co-line production of two specifications of molds, which improves equipment utilization and reduces equipment investment. The automated equipment is intelligently controlled by the central control room. The use of flexible process procedures can adjust the ability of the production line to run, which is more flexible. The double-station design and the steam-curing module (steam-curing room) that can be increased or decreased can flexibly adjust the output of the track plate to match the progress of the project.

Description

technical field [0001] The invention relates to a track slab production line for high-speed railways, in particular to a flexible assembly line for producing ballastless track slabs by pretensioning. Background technique [0002] The ballastless track slabs used in my country's high-speed railways are affected by factors such as line direction and terrain, and the same slab type also has different design specifications. For example, the CRTSIII ballastless track slab independently and vigorously promoted in my country, The design specifications include P5600, P4856, P4925, and P3710, among which the P5600 specification is the most widely used plate type, and the output (application volume) of other specifications is relatively small, but they are also indispensable. [0003] The current production method of pretensioning ballastless track slabs has gradually changed from pit matrix pedestal production to assembly line production with technological progress. However, due to th...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B28B15/00B28B23/04B28B1/087B28B11/24B28B17/00B28B7/38
CPCB28B1/087B28B7/388B28B11/245B28B15/007B28B17/00B28B23/04B28B23/043
Inventor 王朝林张正宁史立毕胜程俊红徐忠勇屈鹏飞隋斌
Owner SHANXI GAOHANG HYDRAULIC
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