Extended range tractor device with hybrid power input

By introducing a hybrid input extended-range traction machine device into the cable traction machine, the coordinated work of the engine and the motor is used to solve the problem of low energy utilization rate of the cable traction machine, and efficient power transmission under different load conditions is achieved.

CN119100193APending Publication Date: 2024-12-10XINJIANG UNIVERSITY
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Patent Information

Application Number
CN202310677065.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2023-06-08
Publication Date
2024-12-10

AI Technical Summary

Technical Problem

The energy utilization rate of existing cable traction machines is low, especially when the engine power output is severely lost.

Method used

Design a hybrid power input extended-range traction machine device, adopting a battery pack, an inverter, an electric motor, a power coupling device and a transmission shaft, and the gear set and tensioner are driven by the engine and the motor to achieve the flexibility of power transmission and Efficient use.

Benefits of technology

At low load, the engine only reduces power consumption, and at high load, the engine and the motor work together, improving the system's energy utilization efficiency and power transmission stability.

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Abstract

The invention discloses a hybrid power input extended-range tractor device. Power transmission of the hybrid power input extended-range tractor device comprises an engine, a storage battery, an inverter, a motor, a power coupling device and a gear transmission device. In order to solve the problem of low energy utilization rate of an existing traction machine under the low-load operation condition, a hybrid power input method is adopted, under the low-load condition, a low-power engine is adopted for independent input, under the high-load condition, the engine and a storage battery jointly drive a working module to carry out production operation, and therefore the energy utilization rate of the traction machine is increased. The energy utilization efficiency of the equipment is improved, the cost is reduced, and the equipment has good application value and prospect by innovating the existing equipment.
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Description

Technical Field

[0001] The invention relates to the fields of engineering machinery and new energy, and is a range-extending traction machine device with hybrid power input. Background Art

[0002] With the development of my country's national economy, the demand for electricity in various industries represented by manufacturing is also increasing, but the construction of power grids cannot meet the growing demand for electricity. In order to break the long-term lag in my country's power grid construction, a new round of power grid expansion projects and ultra-high voltage transmission line construction with the goal of cross-regional power transmission have emerged in various places. Tension stringing is the main form of power grid transmission line construction, and cable traction machine is the key equipment for tension stringing construction. As the key equipment for tension stringing construction, cable traction machine has huge market demand, but these equipment currently have obvious defects: 1. The cable traction machine engine drives the gear device through the linkage shaft, and the gear device drives the pulley to rotate and traction cable.

[0003] 2. When the cable traction machine is working, the engine output is constant and the energy utilization rate is low.

[0004] 3. The output power of traditional diesel engines in traction machines is fixed, and energy loss is serious under low load conditions.

[0005] In view of the above problems, the present invention designs a hybrid power input extended-range traction device to solve the problem of low energy utilization rate of the device and improve energy utilization efficiency. Summary of the invention

[0006] The technical problem to be solved by the present invention is to provide a range-extended traction machine with high energy utilization, stable power transmission, simple structure, easy assembly and manufacturing process, and convenient installation. The present invention relates to a range-extended traction machine, comprising 1. a battery pack, 2. an inverter, 3. an electric motor, 4. a power coupling device, 5. a traction machine, 6. a transmission shaft, 7. an engine, and 8. electric wires. The present invention solves the above technical problem with the following technical solution.

[0007] The technical solution of the present invention is achieved by the following measures: A hybrid input extended-range traction device, whose power transmission includes 7 engines, 5-3 gear sets, 1 battery set, 2 inverters, 3 motors, 4 power coupling devices, 6 transmission shafts, and 5-1 tensioning wheel. There are two routes for the output end power to the 5-3 gear set, one is connected to the 3 motors; the other is connected to the 7 engine. The first input route power is transmitted from the 7 engine to the 4 power coupling devices, and the 4 power coupling devices input power to the 5-1 tensioning wheel through the 5-3 gear set and the 6 transmission shaft. The other route 1 battery set is connected to the 2 inverters to convert direct current into alternating current to drive the 3 motors to rotate. The output end of the 3 motors is connected to the 4 power coupling devices, and the 4 power coupling devices drive the 5-3 gear set and the 6 transmission shaft to input power to the 5-1 tensioning wheel.

[0008] The advantages of the present invention are: 1. When the load power is low, only the engine is used as the power source, which can reduce the engine power.

[0009] 2. When the load power is large, the engine and electric motor are used as the power source, and the power setting is flexible.

[0010] 3. The engine and the electric motor serve as power sources at the same time, increasing the energy utilization efficiency of the system. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Attached Figure 1 This is the power transmission diagram of the extended-range traction machine.

[0012] Attached Figure 2 Schematic diagram of the traction machine structure.

[0013] Attached Figure 3 This is a partial schematic diagram of the traction machine.

[0014] Figure 1 The numbers in the diagram are: 1. Battery pack, 2. Inverter, 3. Motor, 4. Power coupling device, 5. Traction machine, 6. Drive shaft, 7. Engine, 8. Wires.

[0015] Figure 2 The numbers in the diagram are: 5-1 tensioning wheel, 5-2 transmission shaft 2, 5-3 gear set, 5-4 transmission shaft 1.

[0016] Figure 3 The numbers in are: 6-1 positioning pin. DETAILED DESCRIPTION

[0017] The invention is not limited by the following embodiments, and the specific implementation method can be determined according to the technical solution of the invention and actual conditions.

[0018] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0019] In the description of the present invention, it should be noted that the directions or positional relationships indicated by terms such as “upper”, “lower”, “inside”, “outside”, “front”, “back”, “left” and “right” are based on the directions or positional relationships shown in the accompanying drawings and are only for the convenience of describing the present invention and simplifying the description. They do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they cannot be understood as limitations on the present invention.

[0020] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "mounted / connected", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0021] like Figure 1 As shown, a hybrid input extended-range traction device, whose power transmission includes 7 engines, 5-3 gear sets, 1 battery pack, 2 inverters, 3 electric motors, 4 power coupling devices, 6 transmission shafts, and 5-1 tension pulleys.

[0022] like Figure 2 As shown, a hybrid input extended-range traction device, whose main structure includes, 5-1 tensioning wheel, 5-2 transmission shaft 2, 5-3 gear set, 5-4 transmission shaft 1.

[0023] like Figure 3 As shown, the traction machine input shaft is connected via a 6-1 locating pin.

[0024] The 7 engines input power to the 4 power coupling devices through the 6 transmission shafts.

[0025] The 6 output shaft of the 4 power coupling device transmits power to the 5-1 tensioning wheel through the 5-3 gear set by means of the cooperation of the 6-11 positioning pin.

[0026] The traction machine 5 is connected to the electric motor 5 and the engine 7 through the power coupling device 4 respectively.

[0027] 1 battery pack is connected to 2 inverter, and 3 electric motor is rotated through the action of 2 inverter.

[0028] The output end of the 3 electric motor is connected to the 4 power coupling device to transmit power to the 5 traction machine to realize the production operation of the 5 traction machine.

[0029] When the load is at a low level, the 3 electric motor does not participate in the work and the 7 engine works alone.

[0030] When the load is at a higher level, the power output by the 3 electric motors and 7 engines is coordinated by the 4 power coupling device.

[0031] The above technical features constitute an embodiment of the present invention, which has certain adaptability and implementation effect, and can increase or decrease non-essential technical features according to actual conditions to meet the needs of different situations. Obviously, the above is only one embodiment of the present invention and not all embodiments. Based on the embodiments of the present invention, other modifications or equivalent substitutions made by those skilled in the art to the technical solution of the present invention should be included in the scope of the claims of the present invention as long as they do not depart from the spirit and scope of the technical solution of the present invention.

Claims

1. A hybrid input extended-range traction device, comprising an engine, a gear transmission device, a generator, a battery pack, an inverter, a power coupling device, an electric motor, and a pulley device.

2. A hybrid input extended-range traction device, Features The output end is the engine and the generator; the engine and the generator are connected through a power coupling device, and the output of the power coupling device drives the pulley device to work.

3. A hybrid power input extended range traction device, Features When the traction machine is under low load, only the engine works as the output end driving the pulley device.

4. A hybrid input extended-range traction device, Features When the traction machine is fully loaded, the engine and the generator work together as the output end drive pulley device.

Citation Information

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