Erosion-resistant horizontal shell and tube condenser

Abstract

The invention provides an erosion-resistant horizontal shell and tube condenser, and relates to the field of condensers. The erosion-resistant horizontal shell and tube condenser comprises a lower tube body, the lower tube body comprises a lower tube shell and a positioning through groove, the front end and the rear end of the outer wall of the lower tube shell are fixedly connected with lower flange plates, and the front end and the rear end of the inner wall of the lower tube shell are fixedly connected with fixed baffles; a rubber sealing block is tightly attached to the upper end of the outer wall of the fixing baffle, and first fixing plates are fixedly connected to the two sides of the upper surface of the lower tube shell correspondingly. According to the condenser pipe body, the sealing clamping block and the sealing clamping groove are connected in a clamped mode, and under the action of the rubber sealing block and the rubber sealing strip, the condenser pipe body is provided with a structure convenient to disassemble, and meanwhile the sealing effect of the condenser pipe body is good; a user can replace a rubber sealing block and a rubber sealing strip, so that damage to the sealing effect caused by repeated disassembly, maintenance and cleaning is reduced, and the maintenance safety of the condenser is improved.

Description

Technical Field

[0001] The invention relates to the field of condensers, in particular to a corrosion-resistant horizontal shell-and-tube condenser. Background Art

[0002] Horizontal shell and tube condenser is a common heat exchange equipment, mainly used to cool gas or steam and condense it into liquid. Its structural feature is the horizontal layout. There are multiple tubes in the outer shell. The cooling medium flows in the shell, and the gas or steam to be cooled flows in the tube. Its main function is to cool the gas or steam to its saturation temperature and condense it into liquid. It is often used in refrigeration, air conditioning and chemical processes. Horizontal shell and tube condenser plays an important role in many industrial applications and can effectively improve the heat exchange efficiency and the overall performance of the system.

[0003] However, the traditional horizontal shell and tube condenser has the problem that it is not easy to clean the inside of the condenser, which causes dirt, sediment and scale to easily accumulate inside the condenser, which will reduce the heat exchange efficiency and thus cause the system performance to decline. In addition, long-term dirt accumulation and improper cleaning methods may cause corrosion and damage to the condenser material, thereby shortening the service life of the equipment.

[0004] Therefore, those skilled in the art provide a corrosion-resistant horizontal shell and tube condenser to solve the problems raised in the above background technology. Summary of the invention

[0005] 1. Technical issues to be resolved

[0006] In view of the deficiencies in the prior art, the present invention provides a corrosion-resistant horizontal shell-and-tube condenser, which solves the problem of difficulty in maintaining and cleaning the interior of the condenser.

[0007] (II) Technical solution

[0008] To achieve the above objectives, the present invention is implemented through the following technical solutions:

[0009] A corrosion-resistant horizontal shell-and-tube condenser, comprising a lower tube body, the lower tube body comprising a lower tube shell and a positioning through groove, the front end and the rear end of the outer wall of the lower tube shell are fixedly connected with a lower flange, the front end and the rear end of the inner wall of the lower tube shell are fixedly connected with a fixed baffle, the upper end of the outer wall of the fixed baffle is tightly fitted with a rubber sealing block, the two sides of the upper surface of the lower tube shell are fixedly connected with a first fixing plate, the upper side of the first fixing plate close to the lower tube shell is tightly fitted with a sealing rubber strip, and the lower surfaces of the rubber sealing block and the sealing rubber strip are tightly fitted with sealing card blocks;

[0010] An upper tube body is disposed on the upper surface of the lower tube body, and the upper tube body includes an upper tube shell, the front end and the rear end of the outer wall of the upper tube shell are fixedly connected with an upper flange, the front end and the rear end of the inner wall of the upper tube shell are provided with an arc-shaped sealing groove, the two sides of the upper surface of the upper tube shell are fixedly connected with a second fixing plate, and a transverse sealing groove is provided on the upper surface of the second fixing plate on one side close to the upper tube shell;

[0011] The outer wall at the front end of the lower tube body is provided with a cold water delivery mechanism, and the cold water delivery mechanism includes a first pipe cover, a second pipe cover and a delivery pipe. The rear end of the outer wall of the first pipe cover is fixedly connected with a first flange, the front end of the outer wall of the second pipe cover is fixedly connected with a second flange, the front end thread of the outer wall of the delivery pipe is fitted with a fastening nut, the outer wall at the rear end of the fastening nut is tightly fitted with a sealing gasket, the rear end of the outer wall of the delivery pipe is fixedly connected with a positioning block, and the outer wall at the rear end of the first pipe cover and the outer wall at the front end of the second pipe cover are both fixedly connected with a rubber sealing ring.

[0012] Through the above technical scheme, compared with the traditional horizontal shell and tube condenser, the tube body used in the horizontal shell and tube condenser is composed of a tube cover, an upper tube body and a lower tube body. The tube bodies are fixed together by bolts, and the fixed position of the tube body is further limited under the action of the tube cover, so that the user can separate the tube body by removing the bolts, thereby maintaining and cleaning the guide plate and inner wall inside the condenser, thereby more effectively removing dirt and sediment, maintaining heat exchange efficiency, and used in conjunction with the corrosion-resistant material of the tube body itself to more effectively prevent corrosion and damage of the condenser, extend the service life of the condenser, thereby improving the corrosion resistance and service life of the condenser, reducing the replacement frequency, and also reducing the difficulty of maintenance, reducing labor and time costs, thereby reducing overall maintenance costs.

[0013] Furthermore, a plurality of support blocks are fixedly connected to the middle of the lower end of the outer wall of the lower tube body, and a base is fixedly connected to the lower surface of the support block;

[0014] Through the above technical solution, the condenser can be placed on the required ground in a relatively stable manner.

[0015] Furthermore, the sealing card block is fixedly connected to the fixed baffle plate and the first fixed plate respectively, and the sealing card block is engaged with the arc-shaped sealing card groove and the transverse sealing card groove respectively;

[0016] Through the above technical solution, the sealing performance between the lower tube body and the upper tube body when they are fixed together is improved.

[0017] Furthermore, a plurality of first guide plates are fixedly connected to the middle of the inner wall of the lower tube shell, a plurality of second guide plates are fixedly connected to the middle of the inner wall of the upper tube shell, and drainage grooves are provided on the lower surfaces of the second guide plates;

[0018] Through the above technical solution, by providing the first guide plate and the second guide plate, the distance that the steam flows inside the condenser is extended, so that the steam can contact the delivery pipe more comprehensively.

[0019] Furthermore, a liquid discharge port is fixedly connected to the rear portion of the lower end of the outer wall of the lower tube shell, and an air inlet is fixedly connected to the front portion of the upper end of the outer wall of the upper tube shell;

[0020] Through the above technical solution, the liquid discharge port and the air inlet are provided so as to input steam and output the cooled refrigerant.

[0021] Furthermore, a pressure gauge and a safety valve are fixedly connected to one side of the rear end of the outer wall of the upper tube shell;

[0022] Through the above technical solution, the safety of the condenser during use is improved by providing a pressure gauge and a safety valve.

[0023] Furthermore, a return air pipe is fixedly connected to the middle of the rear end of the outer wall of the upper tube shell, and a steam pump is fixedly connected to the outer wall of the return air pipe;

[0024] Through the above technical solution, the steam pump can make the steam in the condenser flow through the return air pipe.

[0025] Furthermore, the outer wall at the front end of the first tube cover is fixedly connected with a cold water inlet, and the outer wall at the rear end of the second tube cover is fixedly connected with a cold water outlet;

[0026] According to the technical solution, the cold water inlet and the cold water outlet are provided so as to guide the water flow used for cooling into the first tube cover and the second tube cover.

[0027] (III) Beneficial effects

[0028] The present invention provides a corrosion-resistant horizontal shell-and-tube condenser, which has the following beneficial effects:

[0029] 1. The present invention provides a corrosion-resistant horizontal shell and tube condenser. Compared with the traditional horizontal shell and tube condenser, the tube body used in the horizontal shell and tube condenser consists of a tube cover, an upper tube body and a lower tube body. The tube bodies are fixed together by bolts. Under the action of the tube cover, the fixed position of the tube body is further limited, so that the user can separate the tube body by removing the bolts, thereby maintaining and cleaning the guide plate and the inner wall inside the condenser, thereby more effectively removing dirt and sediments and maintaining heat exchange efficiency. When used in conjunction with the corrosion-resistant material of the tube body itself, it is more effective to prevent corrosion and damage of the condenser, extend the service life of the condenser, thereby improving the corrosion resistance and service life of the condenser, reducing the replacement frequency, and also reducing the difficulty of maintenance, reducing labor and time costs, thereby reducing the overall maintenance cost.

[0030] 2. The present invention provides a corrosion-resistant horizontal shell and tube condenser, which is provided with a delivery pipe. By clamping with a fixed baffle, a first guide plate and a second guide plate, an upper tube body is relatively firmly and tightly restricted on a lower tube body, thereby further limiting and fixing the upper tube body and the lower tube body, and by the cooperation between a fastening nut and a positioning block, the condenser is relatively firmly fixed on the lower tube body, thereby reducing the possibility of the condenser tube body being accidentally opened, so that the condenser is easy to maintain and safe to use, and the user can quickly repair the delivery pipe blocked by dirt and sediment by replacement, thereby reducing the length of time for maintenance and the impact on the condenser.

[0031] 3. The present invention provides a corrosion-resistant horizontal shell and tube condenser, in which the sealing block and the sealing groove are clamped together. Under the action of the rubber sealing block and the rubber sealing strip, the condenser tube body has a structure that is easy to disassemble and has a relatively good sealing effect. Users can reduce the damage to the sealing effect caused by multiple disassembly, maintenance and cleaning by replacing the rubber sealing block and the rubber sealing strip, thereby ensuring the safety of maintenance of the condenser. BRIEF DESCRIPTION OF THE DRAWINGS

[0032] Figure 1 It is a structural schematic diagram of the present invention;

[0033] Figure 2 It is a schematic diagram of the structure of the return air pipe of the present invention;

[0034] Figure 3 An exploded view of the present invention;

[0035] Figure 4 It is a schematic diagram of the structure of the cold water delivery mechanism of the present invention;

[0036] Figure 5 It is a schematic diagram of the lower tube shell structure of the present invention;

[0037] Figure 6 It is a schematic diagram of the upper tube shell structure of the present invention;

[0038] Figure 7 is a cross-sectional view of the lower tube shell of the present invention;

[0039] Figure 8 It is a schematic diagram of the structure of the delivery pipe of the present invention;

[0040] Fig. 9 For the present invention Figure 7 Enlarged view of point A in the middle.

[0041] Among them, 1, base; 2, support block; 3, lower tube body; 301, lower tube shell; 302, lower flange; 303, fixed baffle; 304, sealing block; 305, rubber sealing block; 306, positioning groove; 307, first guide plate; 308, drain port; 309, first fixed plate; 3010, rubber sealing strip; 4, upper tube body; 401, upper tube shell; 402, upper flange; 403, air inlet; 404, second guide plate; 405, drain slot; 406, arc Sealing slot; 407, second fixing plate; 408, transverse sealing slot; 409, pressure gauge; 4010, safety valve; 4011, return air pipe; 4012, steam pump; 5, cold water delivery mechanism; 501, first pipe cover; 502, cold water inlet; 503, first flange; 504, second pipe cover; 505, cold water outlet; 506, second flange; 507, delivery pipe; 508, fastening nut; 509, sealing gasket; 5010, positioning block; 5011, rubber sealing ring. DETAILED DESCRIPTION

[0042] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0043] like Figure 1-9As shown, an embodiment of the present invention provides a corrosion-resistant horizontal shell-and-tube condenser, comprising a lower tube body 3, the lower tube body 3 comprising a lower tube shell 301 and a positioning through groove 306, the front end and the rear end of the outer wall of the lower tube shell 301 are fixedly connected with a lower flange 302, the front end and the rear end of the inner wall of the lower tube shell 301 are fixedly connected with a fixed baffle 303, the upper end of the outer wall of the fixed baffle 303 is tightly fitted with a rubber sealing block 305, both sides of the upper surface of the lower tube shell 301 are fixedly connected with a first fixing plate 309, a side of the upper surface of the first fixing plate 309 close to the lower tube shell 301 is tightly fitted with a sealing rubber strip 3010, and the lower surfaces of the rubber sealing block 305 and the sealing rubber strip 3010 are tightly fitted with a sealing card block 304;

[0044] An upper tube body 4 is provided on the upper surface of the lower tube body 3. The upper tube body 4 includes an upper tube shell 401. The front end and the rear end of the outer wall of the upper tube shell 401 are fixedly connected with an upper flange 402. The front end and the rear end of the inner wall of the upper tube shell 401 are provided with an arc-shaped sealing groove 406. The two sides of the upper surface of the upper tube shell 401 are fixedly connected with a second fixing plate 407. A transverse sealing groove 408 is provided on the upper surface of the second fixing plate 407 on one side close to the upper tube shell 401.

[0045] The outer wall at the front end of the lower tube body 3 is provided with a cold water delivery mechanism 5, and the cold water delivery mechanism 5 includes a first tube cover 501, a second tube cover 504 and a delivery pipe 507. The rear end of the outer wall of the first tube cover 501 is fixedly connected with a first flange 503, and the front end of the outer wall of the second tube cover 504 is fixedly connected with a second flange 506. The front end thread of the outer wall of the delivery pipe 507 is matched with a fastening nut 508, and the outer wall at the rear end of the fastening nut 508 is tightly fitted with a sealing gasket 509. The rear end of the outer wall of the delivery pipe 507 is fixedly connected with a positioning block 5010, and the outer wall at the rear end of the first tube cover 501 and the outer wall at the front end of the second tube cover 504 are both fixedly connected with a rubber sealing ring 5011. Compared with the traditional horizontal shell and tube condenser, the horizontal shell and tube condenser The tube body used in the device is composed of a tube cover, an upper tube body 4 and a lower tube body 3. The tube bodies are fixed together by bolts. Under the action of the tube cover, the fixed position of the tube body is further limited, so that the user can separate the tube body by removing the bolts, thereby maintaining and cleaning the guide plate and inner wall inside the condenser, thereby more effectively removing dirt and sediment, maintaining heat exchange efficiency, and used in conjunction with the corrosion-resistant material of the tube body itself to more effectively prevent corrosion and damage of the condenser, extend the service life of the condenser, thereby improving the corrosion resistance and service life of the condenser, reducing the replacement frequency, and also reducing the difficulty of maintenance, reducing labor and time costs, thereby reducing the overall maintenance cost.

[0046] A plurality of support blocks 2 are fixedly connected to the middle of the lower end of the outer wall of the lower tube body 3, and a base 1 is fixedly connected to the lower surface of the support block 2, so that the condenser can be relatively stably placed on the required ground. The sealing block 304 is respectively fixedly connected to the fixed baffle 303 and the first fixed plate 309, and the sealing block 304 is respectively engaged with the arc-shaped sealing groove 406 and the transverse sealing groove 408, so that the sealing performance between the lower tube body 3 and the upper tube body 4 when fixed together is improved. A plurality of first guide plates 307 are fixedly connected to the middle of the inner wall of the lower tube shell 301, and a plurality of second guide plates 404 are fixedly connected to the middle of the inner wall of the upper tube shell 401. A drainage groove 405 is provided on the lower surface of the second guide plate 404. By arranging the first guide plate 307 and the second guide plate 404, the distance that the steam flows inside the condenser is extended, so that the steam can contact the delivery pipe 507 more comprehensively. A drainage port is fixedly connected to the rear of the lower end of the outer wall of the lower tube shell 301. 308, the front part of the upper end of the outer wall of the upper tube shell 401 is fixedly connected with an air inlet 403, and the steam is input and the cooled refrigerant is output by setting the drain port 308 and the air inlet 403. The side of the rear end of the outer wall of the upper tube shell 401 is fixedly connected with a pressure gauge 409 and a safety valve 4010, respectively. The pressure gauge 409 and the safety valve 4010 are provided to improve the safety of the condenser when in use. The middle part of the rear end of the outer wall of the upper tube shell 401 is fixedly connected with a return air pipe 409. 011, the outer wall of the return air pipe 4011 is fixedly connected to the steam pump 4012, so that the steam pump 4012 can make the steam in the condenser flow through the return air pipe 4011, the outer wall of the front end of the first tube cover 501 is fixedly connected to the cold water inlet 502, and the outer wall of the rear end of the second tube cover 504 is fixedly connected to the cold water outlet 505. By setting the cold water inlet 502 and the cold water outlet 505, the water flow used for cooling is guided into the first tube cover 501 and the second tube cover 504.

[0047] Working principle: First, the refrigerant vapor enters the tube body composed of the upper tube body 4 and the lower tube body 3 from the steam port, and under the action of the first guide plate 307 and the second guide plate 404, it contacts the cold water in the delivery pipe 507 more comprehensively, thereby forming liquid refrigerant flowing on the bottom surface of the lower tube shell 301, and then flows out through the drain port 308. The steam pump 4012, under the control of the user, transports the non-liquefied refrigerant from the return air pipe 4011 to the air inlet 403 so that it enters the tube body again.

[0048] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A corrosion-resistant horizontal shell-and-tube condenser, comprising a lower tube body (3), characterized in that: The lower tube body (3) comprises a lower tube shell (301) and a positioning groove (306); the front end and the rear end of the outer wall of the lower tube shell (301) are fixedly connected to a lower flange (302); the front end and the rear end of the inner wall of the lower tube shell (301) are fixedly connected to a fixed baffle (303); the upper end of the outer wall of the fixed baffle (303) is tightly fitted with a rubber sealing block (305); both sides of the upper surface of the lower tube shell (301) are fixedly connected to a first fixing plate (309); a sealing rubber strip (3010) is tightly fitted on the upper surface of the first fixing plate (309) close to the lower tube shell (301); and the lower surfaces of the rubber sealing block (305) and the sealing rubber strip (3010) are tightly fitted with a sealing card block (304); An upper tube body (4) is arranged on the upper surface of the lower tube body (3), and the upper tube body (4) comprises an upper tube shell (401), the front end and the rear end of the outer wall of the upper tube shell (401) are fixedly connected with an upper flange (402), the front end and the rear end of the inner wall of the upper tube shell (401) are provided with an arc-shaped sealing groove (406), the two sides of the upper surface of the upper tube shell (401) are fixedly connected with a second fixing plate (407), and a side of the upper surface of the second fixing plate (407) close to the upper tube shell (401) is provided with a transverse sealing groove (408); The outer wall at the front end of the lower tube body (3) is provided with a cold water delivery mechanism (5), and the cold water delivery mechanism (5) comprises a first tube cover (501), a second tube cover (504) and a delivery tube (507); the rear end of the outer wall of the first tube cover (501) is fixedly connected to a first flange (503); the front end of the outer wall of the second tube cover (504) is fixedly connected to a second flange (506); the front end of the outer wall of the delivery tube (507) is threadedly matched with a fastening nut (508); the outer wall at the rear end of the fastening nut (508) is tightly fitted with a sealing gasket (509); the rear end of the outer wall of the delivery tube (507) is fixedly connected to a positioning block (5010); the outer wall at the rear end of the first tube cover (501) and the outer wall at the front end of the second tube cover (504) are both fixedly connected to a rubber sealing ring (5011).

2. The corrosion-resistant horizontal shell-and-tube condenser according to claim 1, characterized in that: A plurality of support blocks (2) are fixedly connected to the middle of the lower end of the outer wall of the lower tube body (3), and a base (1) is fixedly connected to the lower surface of the support block (2).

3. The corrosion-resistant horizontal shell-and-tube condenser according to claim 1, characterized in that: The sealing card block (304) is fixedly connected to the fixed baffle (303) and the first fixed plate (309) respectively, and the sealing card block (304) is engaged with the arc-shaped sealing card groove (406) and the transverse sealing card groove (408) respectively.

4. The corrosion-resistant horizontal shell-and-tube condenser according to claim 1, characterized in that: A plurality of first guide plates (307) are fixedly connected to the middle of the inner wall of the lower tube shell (301), a plurality of second guide plates (404) are fixedly connected to the middle of the inner wall of the upper tube shell (401), and a drainage groove (405) is provided on the lower surface of the second guide plates (404).

5. The corrosion-resistant horizontal shell-and-tube condenser according to claim 1, characterized in that: A liquid discharge port (308) is fixedly connected to the rear portion of the lower end of the outer wall of the lower tube shell (301), and an air inlet (403) is fixedly connected to the front portion of the upper end of the outer wall of the upper tube shell (401).

6. The corrosion-resistant horizontal shell-and-tube condenser according to claim 1, characterized in that: A pressure gauge (409) and a safety valve (4010) are fixedly connected to one side of the rear end of the outer wall of the upper tube shell (401).

7. The corrosion-resistant horizontal shell-and-tube condenser according to claim 1, characterized in that: A return air pipe (4011) is fixedly connected to the middle of the rear end of the outer wall of the upper tube shell (401), and a steam pump (4012) is fixedly connected to the outer wall of the return air pipe (4011).

8. The corrosion-resistant horizontal shell-and-tube condenser according to claim 1, characterized in that: The outer wall at the front end of the first tube cover (501) is fixedly connected to a cold water inlet (502), and the outer wall at the rear end of the second tube cover (504) is fixedly connected to a cold water outlet (505).

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