Automatic spraying device for flange ring release agent and using method of automatic spraying device

Abstract

The invention discloses a flange ring release agent automatic spraying device and a using method thereof, and belongs to the technical field of electrical insulator manufacturing, the flange ring release agent automatic spraying device comprises a main body spraying machine located at the top, a release agent purification mechanism installed at the bottom of the main body spraying machine, and a power mechanism electrically connected with the release agent spraying mechanism and the release agent purification mechanism; the main body spraying machine comprises a release agent spraying mechanism and a flange ring storage mechanism installed on one side of the release agent spraying mechanism. According to the automatic spraying device for the flange ring release agent, the release agent can be automatically sprayed to the flange ring, rapid and efficient automatic spraying is achieved, and manual labor is reduced. Through close cooperation of the upper part and the lower part, the full-automatic process from spraying to purification is achieved. The device is reasonable in design and complete in function, not only improves the production efficiency and quality, but also reduces the manual operation cost, and is an important embodiment of modern industrial production automation.

Description

Technical Field

[0001] The invention belongs to the technical field of electric insulator manufacturing, and in particular relates to an automatic spraying device for a flange ring release agent and a use method thereof. Background Art

[0002] In the manufacturing process of high-voltage electrical equipment, the quality and production efficiency of pot insulators, as key components, directly affect the performance and safety of the entire electrical system. Pot insulators are usually precisely composed of three parts: the center conductor, resin and aluminum ring. The external metal flange ring is a key component for connection and fixation, and the details of its processing are particularly important. Especially in the demolding process, the separation efficiency and quality between the metal flange ring and the mold are directly related to the product yield and the smooth progress of subsequent processing. Therefore, how to ensure that the metal flange ring can be quickly and non-destructively separated from the mold during the demolding process has become one of the key technologies to improve the manufacturing level of high-voltage electrical equipment.

[0003] At present, for the demoulding treatment of metal flange rings, the industry generally adopts the method of manually spraying mold release agents. Although this method can meet production needs to a certain extent, it has many limitations. On the one hand, manual spraying relies on the experience and skills of the operator, and it is difficult to ensure the uniformity and coverage of spraying, which easily leads to poor demoulding effect, thus affecting product quality; on the other hand, manual operation is inefficient, difficult to meet the rhythm requirements of large-scale production, and has high labor costs. In addition, with the continuous development of automation technology, some semi-automatic spraying equipment has begun to appear on the market, but these equipment are often designed for flange rings of specific shapes and sizes, with low versatility, and relatively high equipment and maintenance costs. In addition, it is difficult to balance spraying efficiency and uniformity. Manual spraying is flexible but inefficient, and semi-automatic equipment can improve efficiency but has limited versatility and flexibility. The splashing and volatilization that may be generated during the spraying of the release agent pose a threat to the health of workers, and may also affect the cleanliness of the production environment. Whether it is manual spraying or semi-automatic equipment, they face the challenges of high labor costs, equipment investment and maintenance costs, which is not conducive to the improvement of the long-term competitiveness of enterprises.

[0004] In order to solve the technical problem of how to realize the rapid and efficient automatic spraying of release agent on metal flange rings to reduce manual labor and improve production efficiency, it has become a technical problem that urgently needs to be solved to develop an automatic spraying device for flange ring release agent that can not only ensure the spraying quality, but also improve production efficiency, reduce costs, and take into account safety and environmental protection. Summary of the invention

[0005] In order to overcome the shortcomings of the above-mentioned prior art, the purpose of the present invention is to provide a flange ring release agent automatic spraying device and a method of using the same, so as to solve the technical problem of how to achieve fast and efficient automatic spraying of release agent on metal flange rings to reduce manual labor and improve production efficiency.

[0006] In order to achieve the above object, the present invention adopts the following technical solutions: The present invention discloses an automatic spraying device for a flange ring release agent, comprising: a main spraying machine located at the top, a release agent purification mechanism installed at the bottom of the main spraying machine, and a power mechanism electrically connected to the main spraying machine and the release agent purification mechanism; the main spraying machine comprises a release agent spraying mechanism and a flange ring storage mechanism installed at one side of the release agent spraying mechanism.

[0007] Preferably, the release agent spraying mechanism includes a metal flange ring, a spraying contact connected to the metal flange ring, a lifting motor connected to the spraying contact via a transmission mechanism, and a release agent silo connected to the spraying contact via a spray pump.

[0008] Preferably, the release agent spraying mechanism further comprises a pressing cylinder connected to the spraying contact through a connecting plate, and a rotating motor tightly connected to the metal flange ring through a rotating rod.

[0009] Preferably, the release agent purification mechanism comprises a release agent purifier and an air suction pump connected to the release agent purifier.

[0010] Further preferably, a filtering device is provided inside the release agent purifier.

[0011] Preferably, the flange ring storage mechanism includes a storage rack, a rotating motor connected to the storage rack, and a positioning sensor for detecting the position of the flange ring.

[0012] Further preferably, the storage rack is a rotating type.

[0013] Preferably, the power mechanism comprises a main motor, which is electrically connected to the main body spraying machine.

[0014] Preferably, it also includes a release agent recovery storage bin, which is connected to the main body spraying machine and the release agent purification mechanism through pipelines.

[0015] The present invention also discloses a method for using the above-mentioned flange ring release agent automatic spraying device, which comprises the following steps: 1) Start the power mechanism, supply power and air to the device, initialize the control system, and check the status of each component; 2) The flange ring storage mechanism feeds the material to the designated position, and the sensor detects the position and size of the flange ring; 3) The release agent purification mechanism purifies the release agent and transports it to the release agent spraying mechanism; 4) The release agent spraying mechanism adjusts parameters according to the flange ring, and the control system instructs the release agent spraying mechanism to start working; 5) The control system dynamically adjusts the spraying parameters; 6) After spraying is completed, the release agent spraying mechanism stops working, the flange ring storage mechanism takes away the finished product, and the spraying and purification mechanism is cleaned and maintained.

[0016] Compared with the prior art, the present invention has the following beneficial effects: The invention discloses an automatic spraying device for a flange ring release agent, comprising a release agent spraying mechanism, a flange ring storage mechanism, a release agent purification mechanism and a power mechanism. The release agent spraying mechanism ensures that the release agent can be evenly and accurately covered on the surface of the flange ring through a precise spraying pipeline and a nozzle system. Not only does it improve the spraying efficiency, but it also ensures the uniformity of the release agent distribution, effectively preventing the flange ring from being damaged during the subsequent demolding process. The flange ring storage mechanism is well designed and can efficiently and automatically store and retrieve the flange ring to be sprayed. It reduces manual intervention, improves the continuity and efficiency of the production process, and ensures the smooth progress of the spraying operation. The release agent purification mechanism and the power mechanism provide necessary support and guarantee for the entire spraying process, and the release agent purification mechanism is responsible for processing the waste gas and particulate matter generated during the spraying process. Through an efficient filtering system, the purification device can ensure the cleanliness and safety of the working environment, while recovering part of the release agent, reducing resource waste, and improving environmental protection benefits. The power mechanism mainly includes the main electrical box and its related electrical components and control devices. As the electrical control center of the entire equipment, the power mechanism is responsible for the start, stop and parameter adjustment of the equipment to ensure the efficient and stable operation of the spraying process. In addition, the power mechanism also provides the necessary driving force for mechanical actions such as spraying and access through components such as motors and pumps. The automatic spraying device for flange release agent disclosed in the present invention can automatically spray the release agent on the flange ring, quickly and efficiently automatically spray, and reduce manual labor. Through the close cooperation of the upper and lower parts, a fully automated process from spraying to purification is realized. It has a reasonable design and perfect functions, which not only improves production efficiency and quality, but also reduces manual operation costs. It is an important embodiment of modern industrial production automation.

[0017] The present invention also discloses a method for using the above-mentioned automatic spraying device for flange release agent, which realizes the full automation operation from flange storage and retrieval, spraying to exhaust gas purification through a highly integrated automatic control system. It not only improves production efficiency and reduces the tediousness and errors of manual operation, but also ensures the stability of product quality and the cleanliness and safety of the working environment through precise spraying control and efficient purification treatment. The intelligent management of the power mechanism makes the equipment operation more energy-efficient and efficient, further reducing production costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1It is a schematic diagram of a pot-type insulator; Figure 2 It is a structural schematic diagram of the automatic spraying device for the flange release agent disclosed in the present invention; Figure 3 The present invention discloses a mold release agent spraying mechanism diagram of the automatic mold release agent spraying device for a flange ring.

[0019] Among them: 1-main spray machine; 2-main motor; 3-release agent purifier; 4-release agent silo; 5-lifting motor; 6-rotating motor; 7-pressing cylinder; 8-metal flange ring; 9-spraying contact; 10-rotating rod. DETAILED DESCRIPTION

[0020] In order to enable those skilled in the art to better understand the scheme of the present invention, the technical scheme in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the present invention.

[0021] It should be noted that the terms "first", "second", etc. in the specification and claims of the present invention and the above-mentioned drawings are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence. It should be understood that the data used in this way can be interchanged where appropriate, so that the embodiments of the present invention described herein can be implemented in an order other than those illustrated or described herein. In addition, the terms "including" and "having" and any variations thereof are intended to cover non-exclusive inclusions, for example, a process, method, system, product or device that includes a series of steps or units is not necessarily limited to those steps or units that are clearly listed, but may include other steps or units that are not clearly listed or inherent to these processes, methods, products or devices.

[0022] The present invention is further described in detail below in conjunction with the accompanying drawings: The invention discloses an automatic spraying device for a release agent for a flange ring, which comprises four parts, a release agent spraying mechanism, a flange ring storage mechanism, a release agent purification mechanism, and a power mechanism. The release agent can be automatically sprayed on the flange ring, and the automatic spraying is fast and efficient, thereby reducing manual labor. When the flange ring is placed on the storage mechanism, the control system sends a signal to the spraying mechanism, instructing it to move to a designated position and perform a spraying operation. The release agent spraying mechanism will evenly spray the surface of the flange ring according to preset spraying parameters (such as spraying amount, spraying speed, spraying distance, etc.). The release agent purification mechanism uses technical means such as filtration and separation to remove impurities and pollutants in the waste liquid and convert it into a reusable release agent. The processed release agent can be transported back to the silo of the spraying mechanism through a pipeline to achieve recycling. After receiving the instruction from the control system, the power mechanism will start and drive the spraying mechanism to operate. The electrical circuit ensures that the signal transmission between the power mechanism and the control system is unimpeded, and the mechanical transmission device is responsible for transmitting the power generated by the power mechanism to each actuator of the spraying mechanism. When the purification device receives the waste liquid, the power mechanism will start and drive the processing components in the purification device to work. The processed release agent will be collected and stored for subsequent use. Through the design and optimization of the automated process, the various components can achieve seamless connection and efficient cooperation. When the flange ring is placed on the storage mechanism, the control system will automatically start the spraying mechanism to operate; when the spraying is completed, the system will automatically transport the waste liquid to the purification device for treatment; when the purification device has processed the waste liquid, it will transport the processed release agent back to the silo of the spraying mechanism for next use.

[0023] See also Figure 1 This is a schematic diagram of a pot-type insulator; as can be seen from the figure, the insulator is mainly composed of three parts: the center flange, the insulator, and the outer metal accessories. The center flange is the core part of the insulator that connects and fixes the power system, ensuring the stability and safety of the insulator. The insulator is located in the center and is made of high-strength ceramic or composite materials. It has excellent insulation properties and can withstand high voltage and mechanical stress to ensure the safe operation of the power system. The outer metal accessories are not only used to fix the insulator, but also play a sealing role, effectively preventing the influence of the external environment on the insulator, and improving the reliability and durability of the insulator.

[0024] Flanges play a key role in connecting and fixing mold components. As a disc-shaped metal structure, the flange has three protruding bolt connection points in the center, which are tightly connected to the mold or other structure through bolts to ensure stability. Its outer ring is surrounded by a sealing ring, which effectively prevents liquid or gas leakage and ensures the sealing performance of the connection. In addition, the flange edge is evenly distributed with bolt holes, which is convenient for fixing it firmly to the mold or other equipment by bolts during installation. It not only enhances the overall structural strength of the mold, but also can withstand various stresses and pressures generated during the working process. In the mold assembly process, the use of flanges simplifies the assembly and disassembly process and improves production efficiency. As a connecting bridge, it ensures close cooperation and efficient operation between the various components of the mold.

[0025] Figure 2The schematic diagram of the structure of the automatic spraying device for the release agent of the flange ring disclosed in the present invention is shown in the figure. As can be seen from the figure, the upper part is the main spraying machine 1, which includes a release agent spraying mechanism and a flange ring storage mechanism. The lower part is a release agent purification mechanism and a power mechanism. The main spraying machine 1 sprays the metal flange ring 8 with the release agent; the main motor 2 provides power supply for the equipment; the release agent purifier 3 purifies the used release agent to improve the utilization rate; the release agent silo 4 is a release agent recovery storage silo. The main spraying machine 1 is the core part of the whole device, which is responsible for directly spraying the release agent evenly on the metal flange ring 8. Advanced spraying technology, such as electrostatic spraying or pneumatic spraying, is adopted to ensure that the release agent can be accurately and evenly covered on the surface of the flange ring, thereby improving the demoulding effect and product quality. The main spraying machine 1 is connected to the main motor 2 through an electrical control system, and receives power input to drive the spraying mechanism to work. At the same time, it is connected to the release agent silo 4 through a pipeline and a pumping system to ensure a stable supply of release agent. In addition, the main spraying machine 1 is also equipped with sensors and control systems for real-time monitoring of the spraying status and adjusting the spraying parameters. The main motor 2, as the power source of the entire device, provides the required power supply for the main spraying machine 1, the release agent purifier 3, the pumping system, etc. An efficient and energy-saving motor is used to ensure the long-term stable operation and low-cost maintenance of the device. The main motor 2 is connected to the main spraying machine 1, the release agent purifier 3, the pumping system and other components through electrical lines to provide necessary power support. At the same time, it is also connected to the control system to receive control instructions to adjust the motor speed and output power to meet the needs of different working scenarios. The release agent purifier 3 is responsible for purifying the used release agent, removing impurities and contaminants therein, and improving the utilization rate and spraying effect of the release agent. Advanced filtering and separation technology is used to ensure that the purified release agent can meet the standards for reuse. The release agent purifier 3 is connected to the spraying machine and the release agent recovery storage bin through pipelines and pumping systems. After the used release agent is recycled, it is processed by a purifier and then transported back to the release agent silo 4 through a pipeline or directly supplied to the main spray machine 1 for use. The release agent silo 4 is used to store new release agents and transport them to the main spray machine 1 through a pumping system. It usually has sufficient capacity to ensure the supply of release agent during continuous production. The release agent silo 4 is connected to the main spray machine 1 through a pipeline and a pumping system to ensure a stable supply of release agent. At the same time, it is also connected to the release agent purifier 3 to receive the purified release agent for backfilling or reuse. The flange ring release agent automatic spraying device disclosed in the present invention realizes efficient and accurate spraying and recycling of the release agent through the close connection and coordinated work between the various components, improves production efficiency, reduces production costs, and reduces environmental pollution, and has significant economic and social benefits.

[0026] Preferably, a release agent recovery storage bin is provided for collecting used release agents for subsequent purification. Located below or on the side of the spraying area, the waste liquid is collected by gravity or pumping. The release agent recovery storage bin is connected to the main spraying machine 1 and the release agent purifier 3 through a pipeline to form a closed-loop release agent recovery and reuse system. After the waste liquid is collected, it is transported to the release agent purifier 3 through a pipeline for treatment, and then returned to the release agent silo 4 or supplied to the main spraying machine 1 for use.

[0027] Figure 3This is a diagram of the release agent spraying mechanism of the automatic spraying device for the flange ring release agent disclosed in the present invention; as can be seen from the figure, it includes a lifting motor 5, a rotating motor 6, a pressing cylinder 7, a metal flange ring 8 and a spraying contact 9. The rotating motor 6 ensures that the metal flange rotates axially at a uniform speed, so that the release agent can be evenly applied to the metal flange ring 8. The pressing cylinder 7 extracts the release agent and sprays the flange. The lifting motor 5 realizes the up and down movement of the spraying contact 9, which can realize that the demoulding device is suitable for metal flange rings 8 of various sizes; the rotating motor 6 controls the rotation of the rotating rod 10 to cause the metal flange ring 8 to rotate at a uniform speed, so that the release agent can be evenly sprayed on the metal flange ring 8; the release agent spraying device of the pressing cylinder 7 can control parameters such as the release agent spraying speed; the spraying contact 9 tightens the flange surface on both sides, which can play a fixing role, and the roller soaked with the release agent can apply the metal flange ring 8. The lifting motor 5 adopts a servo motor or a stepping motor, which has the characteristics of high precision and high stability. By driving the transmission mechanism (such as a lead screw, a slide rail, etc.), the spray contact 9 can be moved up and down in the vertical direction. The spray mechanism can adapt to metal flange rings 8 of different sizes, ensuring that the spray contact can accurately align with the surface of the flange ring. The lifting motor 5 is connected to the control system through an electrical circuit, receives the lifting command from the control system, and is connected to the spray contact 9 through a mechanical transmission mechanism to realize its up and down movement. The rotating motor 6 also uses a high-precision motor, which is connected to the rotating rod 10 through a reducer. The rotating rod 10 is controlled to drive the metal flange ring 8 to rotate at a uniform speed, which helps the release agent to form a uniform and continuous coating on the surface of the flange ring and improve the spraying effect. The rotating motor 6 is connected to the control system through an electrical circuit and receives a rotation command. Its output shaft is connected to the rotating rod 10 through a reducer to realize the uniform rotation of the metal flange ring. The pressing cylinder 7 is a pneumatic actuator with the characteristics of fast response speed and precise control. During the spraying process, the pressing cylinder 7 can adjust the pressing force of the spray contact 9 on the metal flange ring 8 by controlling its telescopic action. At the same time, it can also be connected to the spraying system to control the spraying speed, flow rate and other parameters of the release agent. The compression cylinder 7 is connected to the pneumatic control system through an air pipe and receives the air pressure signal from the control system. Its piston rod is connected to the spraying contact 9 to realize the pressing and releasing action of the spraying contact. The spraying contact 9 is one of the core components of the release agent spraying mechanism. It is composed of a roller or a brush head soaked with a release agent and can directly apply to the metal flange ring 8. Driven by the lifting motor and the rotating motor, the spraying contact 9 can accurately align the surface of the metal flange ring for coating. At the same time, the control of the compression cylinder enables the spraying contact to maintain an appropriate pressing force to ensure that the release agent can be evenly attached to the surface of the flange ring. The spraying contact 9 is connected to the transmission mechanism of the lifting motor and the rotating motor through a mechanical structure (such as a bearing, a bracket, etc.). At the same time, its interior is connected to the release agent supply system to ensure the continuous supply and uniform coating of the release agent.

[0028] The present invention also discloses a method for using the above-mentioned automatic spraying device for the release agent of the flange ring. When working, the control system first sends a lifting command to the lifting motor 5 according to the size of the metal flange ring 8 and the spraying requirements, and adjusts the spraying contact 9 to a suitable height. Then, the rotating motor 6 is started to drive the metal flange ring 8 to rotate at a constant speed. Next, after receiving the control signal, the pressing cylinder 7 drives the spraying contact 9 to press the surface of the metal flange ring. At the same time, the release agent supply system starts to work and delivers the release agent to the spraying contact 9. Under the joint action of the rotating motor 6 and the pressing cylinder 7, the release agent is evenly coated on the surface of the metal flange ring 8. Finally, when the spraying is completed, the control system sends a stop command to each component, and the entire spraying process ends.

[0029] Preferably, the automatic spraying device for the release agent of the flange ring disclosed in the present invention includes a spraying unit and an integrated control cabinet, which is specially designed for the precise spraying of the release agent of the flange ring. The top of the device is precisely equipped with a spray head or a spray contact 9 to ensure that the release agent can evenly and accurately cover the surface of the flange ring. The pipeline system connects the spray head with the release agent supply source to ensure the continuity and stability of the spraying process. The control cabinet located at the bottom of the device integrates the operation interface, display screen and multiple control components, and is the core of the entire spraying system. The operation panel and display screen on the left allow the operator to monitor the spraying process in real time and adjust the spraying parameters such as time and measurement to achieve the best spraying effect. The purifier on the right, as a release agent purification mechanism, effectively filters the exhaust gas and particulate matter generated during the spraying process, ensures the cleanliness and safety of the working environment, and meets environmental protection standards. Key components such as the electrical control unit and the power supply provide stable and reliable operation guarantee for the device. The wheels installed at the bottom of the device not only facilitate the flexible movement of the device in the workshop, but also facilitate the rapid adjustment of the spraying position according to production needs, thereby improving production efficiency and flexibility. The automatic spraying device for flange release agent realizes efficient and automatic spraying of flange rings through its precise spraying unit, integrated control cabinet and convenient mobility design. It not only improves production efficiency and spraying quality, but also reduces manual operation costs. It is an indispensable and important equipment in modern industrial production.

[0030] The present invention discloses an automatic spraying device for a flange ring release agent, comprising: a main spraying machine 1 in the upper part, which includes a release agent spraying mechanism and a flange ring storage mechanism. The release agent spraying mechanism is precisely arranged at the top, and through precise spraying pipes and components, it ensures that the release agent can be sprayed evenly and accurately on the surface of the flange ring, thereby improving the spraying efficiency and quality. The flange ring storage mechanism is arranged in an orderly manner, and is used to store the flange ring to be sprayed, so as to realize automatic pick-up and placement, reduce manual intervention, and improve the continuity of the production process. The release agent purification mechanism and the power mechanism in the lower part, the purifier, as a release agent purification mechanism, effectively filters the waste gas and particulate matter generated during the spraying process, ensures the cleanliness and safety of the working environment, and meets environmental protection standards. The power mechanism is the main electrical box, which is the electrical control center of the entire equipment, integrates a variety of electrical components and control devices, is responsible for the start, stop and parameter adjustment of the equipment, and ensures the efficient and stable operation of the spraying process. The release agent spraying mechanism diagram includes a compression cylinder 7, a spraying contact 9, a lifting motor 5, and a rotating motor 6. The rotating motor 6 ensures that the metal flange rotates axially at a uniform speed, so that the release agent can be evenly applied to the metal flange. The pressing cylinder 7 extracts the release agent and sprays the flange. The automatic spraying device for the flange ring release agent realizes efficient and uniform spraying of the release agent on the metal flange through a precise mechanical structure design. Its core components include the pressing cylinder 7, the spraying contact 9, the lifting motor 5 and the rotating motor 6. The components work together to ensure the accuracy and efficiency of the spraying process. The pressing cylinder 7 is the key power source and is responsible for extracting the release agent from the reservoir. Through the pressing action of the cylinder, the release agent is smoothly discharged and transported to the spraying contact 9 through a pipeline. This process ensures the continuity and stability of the release agent supply and lays a solid foundation for subsequent spraying operations. The spraying contact 9 sprays the release agent evenly on the flange surface, optimizes the spraying angle and flow rate, and ensures that the release agent can evenly cover every detail of the flange, thereby improving the spraying effect. The introduction of the lifting motor 5 enables the entire spraying device to flexibly adjust the height. Through the precise control of the motor, the distance between the spraying contact 9 and the flange can be accurately set, thereby ensuring the accuracy and uniformity of the spraying. Not only does it improve the spraying efficiency, but it also reduces the problem of uneven spraying caused by improper distance. The rotating motor 6 is the key to achieving uniform axial rotation of the flange. The motor drives the flange to rotate through the transmission mechanism, so that the release agent can be evenly distributed on the entire surface of the flange during the spraying process. This dynamic spraying method effectively avoids the problem of uneven coating thickness that may be caused by traditional static spraying, and further improves the spraying quality. The automatic spraying device for the release agent of the flange ring realizes efficient and uniform spraying of the release agent on the metal flange through the close cooperation of the compression cylinder 7, the spraying contact 9, the lifting motor 5 and the rotating motor 6. It not only improves the spraying efficiency and quality, but also reduces the complexity and cost of manual operation, bringing significant progress to the field of flange ring release agent spraying.

[0031] The present invention discloses a method for using a flange ring release agent automatic spraying device, comprising: Step 1: Startup and Initialization Start the power mechanism electrically connected to the release agent spraying mechanism and the release agent purification mechanism to provide the necessary electrical and pneumatic power for the entire device; The control system is initialized, and the status of each component is checked to ensure that all sensors, motors, cylinders, etc. are in normal working condition; Step 2: Flange preparation The flange ring storage mechanism sends the flange ring to be sprayed to the designated position according to the control system instructions, ready for spraying; the position and size of the flange ring are detected by the sensor to ensure the accuracy and stability of subsequent spraying; Step 3: Release agent purification and preparation The release agent purification mechanism starts to work, filtering and removing impurities from the release agent to ensure the quality of the release agent for spraying; the purified release agent is transported to the release agent spraying mechanism and is ready for spraying; Step 4: Prepare and start spraying According to the size and position of the flange ring, the release agent spraying mechanism makes necessary adjustments, including the position of the spraying contact and the spraying speed; the control system issues a command, the release agent spraying mechanism starts working, and the spraying contact sprays the flange ring evenly and continuously; Step 5: Control during spraying Through sensors and control systems, various parameters in the spraying process, including spraying speed, spraying thickness, and release agent flow rate, are monitored in real time; based on real-time monitoring data, the control system dynamically adjusts the spraying parameters to ensure the consistency and stability of the spraying effect.

[0032] Step 6: Finishing of spraying and subsequent processing When the surface of the flange ring is evenly coated with the release agent, the control system issues a command and the release agent spraying mechanism stops working; the flange ring storage mechanism takes out the sprayed flange ring and sends it to the next process or storage area; the release agent spraying mechanism and the release agent purification mechanism are cleaned and maintained as necessary to ensure stability and reliability for the next use; Step 7: Loop and Repeat According to production requirements, repeat the above steps to spray the next flange ring; through automated control, continuous production of flange ring release agent spraying is achieved, thereby improving production efficiency and quality.

[0033] Example 1 An automatic spraying device for a flange ring release agent comprises: a main spraying machine 1 located at the top, a release agent purification mechanism installed at the bottom of the main spraying machine 1, and a power mechanism electrically connected to the main spraying machine 1 and the release agent purification mechanism; the main spraying machine 1 comprises a release agent spraying mechanism and a flange ring storage mechanism installed on one side of the release agent spraying mechanism. The release agent spraying mechanism ensures that the release agent can be evenly and accurately covered on the surface of the flange ring through a precise spraying pipeline and nozzle system. The release agent purification mechanism is responsible for treating the waste gas and particulate matter generated during the spraying process. Through an efficient filtering system, the purification device can ensure the cleanliness and safety of the working environment, while recovering part of the release agent, reducing resource waste and improving environmental protection benefits. The power mechanism ensures efficient and stable operation of the spraying process.

[0034] Example 2 A device for automatically spraying a release agent for a flange ring includes: a release agent spraying mechanism, a flange ring storage mechanism, a release agent purification mechanism, a power mechanism and other components. The release agent spraying mechanism is mainly composed of a spraying contact 9, a lifting motor 5, a spraying pump and a control system. The spraying contact 9 directly sprays the flange ring and is connected to the spraying pump to transport the release agent through a pipeline. The spraying contact 9 is replaceable to adapt to flange rings of different sizes or shapes. The lifting motor 5 is connected to the spraying contact 9 and is responsible for controlling the movement of the spraying contact 9 in the vertical direction so as to spray flange rings of different heights. The lifting motor 5 is connected to the spraying contact 9 through a transmission mechanism. The spraying pump is responsible for extracting the release agent from the silo and transporting it to the spraying contact 9 through a pipeline. The control system receives signals from other mechanisms, controls the working state of the spraying pump, the movement of the lifting motor 5 and the spraying action of the spraying contact 9, and ensures the accuracy and uniformity of the spraying.

[0035] The flange ring storage mechanism is mainly composed of a storage rack, a rotating motor 6, a clamping device and a positioning sensor. The storage rack is used to place the flange ring to be sprayed, and is usually designed to be rotatable so as to dock with the spraying mechanism. The rotating motor 6 is connected to the storage rack and is responsible for driving the storage rack to rotate and move so that the flange ring can enter the spraying area in turn. The clamping device is used to fix the flange ring during the spraying process to prevent it from moving or shaking and ensure the accuracy of the spraying. The clamping device may be driven by a cylinder. The positioning sensor is used to detect the position of the flange ring to ensure that the spraying contact 9 can accurately align the flange ring for spraying. The positioning sensor is connected to the control system to provide position feedback.

[0036] The release agent purification mechanism is mainly composed of a release agent purifier 3, an air pump and a filter device. The release agent purifier 3 removes harmful substances such as oil mist and waste gas generated during the spraying process by physical or chemical methods. The air pump is connected to the release agent purifier 3 and is responsible for pumping the air (containing oil mist and waste gas) in the spraying area into the release agent purifier 3 for treatment. The filter device is arranged inside the release agent purifier 3 to filter and adsorb harmful substances in the air to ensure that the discharged air meets environmental protection standards. The filter device needs to be replaced or cleaned regularly.

[0037] The power mechanism is mainly composed of the main motor 2, the transmission system and the energy supply. The main motor 2 is the power source of the entire device, providing power for the lifting motor 5, the rotating motor 6, the vacuum pump, etc. The main motor 2 is connected to other components through the transmission system (gear box, chain, belt, etc.). The transmission system is responsible for transmitting the power of the main motor 2 to each component that needs to be driven to ensure that they can work in a coordinated and stable manner. The energy supply provides electrical energy to the main motor 2 and other components that need electricity, which may include a power socket, a battery pack or a generator.

[0038] The release agent spraying mechanism and the flange ring storage mechanism work together through the control system and the positioning sensor to ensure that the spraying contact 9 can accurately align with the flange ring on the storage rack for spraying.

[0039] The release agent spraying mechanism and the release agent purification mechanism draw the oil mist and waste gas generated during the spraying process into the release agent purifier 3 for treatment by an exhaust pump, thereby ensuring a clean and safe working environment.

[0040] Power mechanism and other mechanisms: The main motor 2 provides power to the lifting motor 5, the rotating motor 6, the vacuum pump, etc. through the transmission system to achieve coordinated operation of the entire device. At the same time, the energy supply provides power support for all components that require electricity.

[0041] Example 3 A flange ring release agent automatic spraying device includes: a main spraying machine 1 is the core frame of the whole device, which carries all key components and ensures that they can work stably and harmoniously. The main machine is made of solid metal material and has good rigidity and stability to cope with various forces and vibrations during the spraying process. It provides a stable platform for spraying the release agent and ensures accurate alignment and coordinated work between various components. The main motor 2 is the power source for driving the entire device to operate, and adopts a high-performance AC motor or DC motor. It provides power for various moving parts (such as lifting motors, rotating motors, etc.) in the main spraying machine to ensure that they can work according to preset procedures and speeds. The release agent purifier 3 is an important auxiliary equipment for treating oil mist and exhaust gas generated during the spraying process. It automatically starts after the spraying is completed, and removes harmful substances in the oil mist and exhaust gas by filtering, adsorption or chemical treatment, etc., to ensure the cleanliness and safety of the working environment. At the same time, the purified release agent can be recycled to improve resource utilization. The release agent silo 4 is a container for storing release agent, which usually has sufficient capacity to support long-term spraying operations. It provides a stable supply of release agent for the spraying contact 9 to ensure the continuity and stability of the release agent during the spraying process. At the same time, the release agent silo 4 is equipped with a stirrer to maintain the uniformity and fluidity of the release agent. The lifting motor 5 controls the up and down movement of the spraying contact. According to the size of the metal flange ring 8 and the spraying requirements, the lifting motor drives the spraying contact 9 to move in the vertical direction through the transmission mechanism to ensure that the spraying contact 9 can accurately align with the surface of the metal flange ring 8 for coating. The rotating motor 6 controls the rotation of the metal flange ring and is connected to the rotating rod 10 through a reducer. The rotating motor 6 drives the metal flange ring 8 to rotate at a uniform speed in the horizontal direction. This rotation action helps the release agent to form a uniform and continuous coating on the surface of the metal flange ring 8, thereby improving the spraying effect. The pressing cylinder 7 is used to control the pressing force of the spraying contact 9 on the metal flange ring 8. During the spraying process, the pressing cylinder 7 controls its telescopic action through air pressure, and presses the spraying contact 9 tightly against the surface of the metal flange ring 8. This pressing action not only helps to maintain the stability of the spraying contact, but also ensures that the release agent can be evenly attached to the surface of the flange ring. The metal flange ring 8 is a workpiece to be sprayed, made of metal material, and has a specific size and shape. As the attachment object of the release agent, the metal flange ring 8 needs to remain stable and fixed during the spraying process so that the release agent can be evenly applied to its surface. The spraying contact 9 is one of the core components of the release agent spraying mechanism, usually composed of a brush head soaked with release agent. Driven by the lifting motor and the rotating motor, the spraying contact 9 can accurately align with the surface of the metal flange ring 8 for coating. At the same time, the control of the pressing cylinder 7 enables the spraying contact 9 to maintain an appropriate pressing force, ensuring that the release agent can be evenly and continuously attached to the surface of the metal flange ring 8. The rotating rod 10 is a transmission component connecting the rotating motor and the metal flange ring.The rotating rod 10 drives the metal flange ring 8 to rotate at a constant speed in the horizontal direction through the driving of the rotating motor 6. The design of the rotating rod 10 needs to take into account the stability and efficiency of the transmission to ensure that the metal flange ring can rotate smoothly and continuously.

[0042] When in use, put the metal flange ring 8 into the release agent silo 4; close the door of the release agent silo 4 to ensure sealing; start the main motor 2, the lifting motor 5 and the rotating motor 6 start working, and at the same time, the pressing cylinder 7 acts to press the metal flange ring 8; the spraying contact 9 starts to spray the release agent and evenly coats the surface of the metal flange ring 8; after the spraying is completed, the release agent purifier 3 automatically starts to treat the oil mist and exhaust gas; after the release agent purifier 3 stops working, open the door of the release agent silo 4 and take out the sprayed metal flange ring 8. If you need to replace the metal flange ring 8 of different sizes, adjust the parameters of the lifting motor 5 and the rotating motor 6, and repeat the above steps.

[0043] The above contents are only for explaining the technical idea of ​​the present invention and cannot be used to limit the protection scope of the present invention. Any changes made on the basis of the technical solution in accordance with the technical idea proposed by the present invention shall fall within the protection scope of the claims of the present invention.

Claims

1. An automatic spraying device for flange release agent, characterized in that: include: A main body spraying machine (1) located at the top, a mold release agent purification mechanism installed at the bottom of the main body spraying machine (1), and a power mechanism electrically connected to the main body spraying machine (1) and the mold release agent purification mechanism; the main body spraying machine (1) comprises a mold release agent spraying mechanism and a flange ring storage mechanism installed on one side of the mold release agent spraying mechanism.

2. The automatic spraying device for flange release agent according to claim 1 is characterized in that: The release agent spraying mechanism comprises a metal flange ring (8), a spraying contact (9) connected to the metal flange ring (8), a lifting motor (5) connected to the spraying contact (9) via a transmission mechanism, and a release agent silo (4) connected to the spraying contact (9) via a spraying pump.

3. The automatic spraying device for flange release agent according to claim 1 is characterized in that: The release agent spraying mechanism also includes a pressing cylinder (7) connected to the spraying contact (9) via a connecting plate, and a rotating motor (6) tightly connected to the metal flange ring (8) via a rotating rod (10).

4. The automatic spraying device for flange release agent according to claim 1, characterized in that: The release agent purification mechanism comprises a release agent purifier (3) and an air extraction pump connected to the release agent purifier (3).

5. The automatic spraying device for flange release agent according to claim 4 is characterized in that: The release agent purifier (3) is provided with a filtering device inside.

6. The automatic spraying device for flange release agent according to claim 1, characterized in that: The flange ring storage mechanism comprises a storage rack, a rotating motor (6) connected to the storage rack, and a positioning sensor for detecting the position of the flange ring.

7. The automatic spraying device for flange release agent according to claim 6, characterized in that: The storage rack is a rotating type.

8. The automatic spraying device for flange release agent according to claim 1, characterized in that: The power mechanism comprises a main motor (2), and the main motor (2) is electrically connected to the main spraying machine (1).

9. The automatic spraying device for flange release agent according to claim 1, characterized in that: It also includes a release agent recovery storage bin, which is connected to the main spraying machine (1) and the release agent purification mechanism through pipelines.

10. The method for using the automatic spraying device for flange release agent according to any one of claims 1 to 9, characterized in that: The following steps are involved: 1) Start the power mechanism, supply power and air to the device, initialize the control system, and check the status of each component; 2) The flange ring storage mechanism feeds the material to the designated position, and the sensor detects the position and size of the flange ring; 3) The release agent purification mechanism purifies the release agent and transports it to the release agent spraying mechanism; 4) The release agent spraying mechanism adjusts parameters according to the flange ring, and the control system instructs the release agent spraying mechanism to start working; 5) The control system dynamically adjusts the spraying parameters; 6) After spraying is completed, the release agent spraying mechanism stops working, the flange ring storage mechanism takes away the finished product, and the spraying and purification mechanism is cleaned and maintained.

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