Sensor assembling, positioning and distributing device

By designing the sensor assembled and positioning and distributing device, the precise positioning and transportation of semi-finished products is achieved by using the combination of the first material rail and feeding mechanism, the problem of inaccurate positioning of semi-finished products is solved, the assembly accuracy and reliability are improved, and the good products are improved Rate.

CN222176589UActive Publication Date: 2024-12-17HANGZHOU SUNGOD SEMICON CO LTD
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Patent Information

Application Number
CN202323490544.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-20
Publication Date
2024-12-17
Estimated Expiration
2033-12-20

AI Technical Summary

Technical Problem

During the production process of airflow sensors, inaccurate positioning of the semi-finished shell leads to difficulty in assembly of the insulating ring sheet, reducing assembly accuracy and reliability, and thus reducing yield.

Method used

A sensor assembly positioning and distributing device is designed, including a first material rail, feeding groove, feeding mechanism and feeding mechanism. The XY axial horizontal movement is achieved through the positioning card plate and the driving component, ensuring the precise positioning and conveying of the semi-finished product, and improving assembly. Alignment accuracy and accuracy.

Benefits of technology

Through this device, the precise transportation and positioning of semi-finished products improves assembly accuracy and reliability, and significantly improves assembly yield.

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Abstract

The utility model relates to the field of sensor production equipment, in particular to a sensor assembling, positioning and distributing device which comprises a first material rail, a feeding groove is formed in the middle of the upper side of the first material rail, a feeding mechanism is arranged on one side of the first material rail, and a feeding mechanism is arranged on the other side of the first material rail. The feeding port and the feeding disc are conducted through the conduction groove according to a certain time interval, semi-finished products on the feeding disc are quantitatively conveyed to the first material rail, then the positioning clamping plate is driven by the driving assembly to horizontally move in the X-Y axial direction, the semi-finished products are clamped into the positioning clamping groove, the positioning accuracy is improved, it is guaranteed that assembly alignment is accurate, and the production efficiency is improved. And the semi-finished products are pushed to move by a certain distance through the positioning clamping plates, so that the semi-finished products are conveyed more accurately, the assembly precision is improved, the assembly reliability is improved, and the assembly yield is increased.
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Description

Technical Field

[0001] The utility model relates to the field of sensor production equipment, in particular to a sensor assembly, positioning and material distribution device. Background Art

[0002] Electronic cigarettes are usually equipped with airflow sensors inside, and during the production process of airflow sensors, the insulating ring piece needs to be assembled from the opening at the top of the shell and placed into the semi-finished shell. At present, the semi-finished shell of the sensor is usually transported by a conveyor belt, which may be offset during the transportation process, resulting in inaccurate positioning of the semi-finished shell, so that the position state of each semi-finished shell will be deviated when it arrives at the assembly station, making it difficult to align the insulating ring piece with the semi-finished shell, and then it is difficult to assemble the insulating ring piece from the opening at the top of the semi-finished shell into the semi-finished shell, reducing the assembly accuracy and assembly reliability, and thus reducing the assembly yield rate. Utility Model Content

[0003] In order to overcome the shortcomings of the prior art, the purpose of the utility model is to provide a sensor assembly positioning and material distribution device which can accurately transport semi-finished products, improve positioning accuracy, ensure accurate assembly alignment, improve assembly precision, improve assembly reliability and improve assembly yield.

[0004] The technical solution adopted by the utility model is:

[0005] A sensor assembly positioning and material distribution device comprises a first material rail, a feeding trough is provided in the middle of the upper side of the first material rail, a loading mechanism is provided on one side of the first material rail, and a feeding mechanism is provided on the other side, the feeding mechanism comprises a positioning card plate and a driving component for driving the positioning card plate to move horizontally in the XY axis, the height of the positioning card plate is higher than the first material rail, and a positioning card slot is provided on the side close to the first material rail, the feeding mechanism comprises a loading tray and a first linear vibration feeder fixed to the bottom of the loading tray, a loading port connected to the feeding trough is provided on the side of the first material rail close to the loading tray, a baffle is provided between the loading port and the loading tray, a conducting groove is provided on the baffle, and one end of the baffle is connected to a first cylinder driving it to move horizontally.

[0006] Preferably, the driving assembly includes a fixed plate, an X-axial movable plate, a Y-axial movable plate, a base, a second cylinder and a third cylinder, the positioning card plate is fixed to the fixed plate, the fixed plate is fixed to the top of the X-axial movable plate, the X-axial movable plate is slidably connected to the upper side of the Y-axial movable plate, the Y-axial movable plate is slidably connected to the upper side of the base, the second cylinder is fixed to the Y-axial movable plate, and its output end is connected to the X-axial movable plate, and the output end of the third cylinder is connected to the Y-axial movable plate.

[0007] Preferably, a material guiding channel is provided in the feeding tray, and the material guiding channel is narrowed from an end away from the feeding port to an end close to the feeding port.

[0008] Preferably, there are a plurality of material guiding channels, conducting grooves and positioning slots, and the number of the plurality of material guiding channels, conducting grooves and positioning slots are equal.

[0009] Preferably, the loading tray comprises a supporting plate and a flange, the flange is fixed to the top edge of the supporting plate, and an opening is provided on one side thereof close to the loading port.

[0010] Preferably, a feed port is provided on the convex edge, a second material rail is provided on one side of the feed port, and a second linear vibrating feeder is connected to the bottom of the second material rail.

[0011] Preferably, a plurality of positioning clamps are evenly arranged.

[0012] The beneficial effects of the utility model are:

[0013] The sensor assembly positioning and material distribution device drives the baffle plate to translate through the first cylinder, so that the conducting groove connects the loading port and the loading tray at a certain time interval, so that the semi-finished products on the loading tray are quantitatively transported to the first material rail, and then the positioning card plate is driven by the driving component to move horizontally in the XY axis, so that the semi-finished products are clamped in the positioning card slot, thereby improving the positioning accuracy and ensuring accurate assembly alignment. The positioning card plate pushes the semi-finished products to move a certain distance, so that the semi-finished products are transported more accurately, the assembly accuracy is improved, the assembly reliability is improved, and the assembly yield rate is improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a first stereoscopic schematic diagram of the utility model.

[0015] Figure 2 It is a second stereoscopic schematic diagram of the utility model.

[0016] Figure 3 It is a partial structural schematic diagram of the utility model.

[0017] Figure 4 It is a partial structural decomposition schematic diagram of the utility model.

[0018] Figure 5 It is a structural diagram of the feeding mechanism.

[0019] In the figure: 1. first material rail; 2. feeding trough; 3. feeding mechanism; 301. feeding tray; 3011. supporting plate; 3012. flange; 3013. opening; 3014. feeding port; 302. first linear vibration feeder; 303. material guide channel; 4. feeding mechanism; 401. positioning card plate; 402. driving assembly; 4021. fixing plate; 4022. X-axial moving plate; 4023. Y-axial moving plate; 4024. base; 4025. second cylinder; 4026. third cylinder; 403. positioning card slot; 5. feeding port; 6. baffle plate; 7. guide slot; 8. first cylinder; 9. second material rail; 10. second linear vibration feeder. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0021] See also Figure 1 The utility model provides a technical solution: a sensor assembly positioning and material distribution device, comprising a first material rail 1, a feeding trough 2 is provided in the middle of the upper side of the first material rail 1, a feeding mechanism 3 is provided on one side of the first material rail 1, and a feeding mechanism 4 is provided on the other side, the feeding mechanism 4 comprises a positioning card plate 401 and a driving component 402 for driving the positioning card plate 401 to move horizontally in the XY axis direction, the height of the positioning card plate 401 is higher than the first material rail 1, and a positioning card groove 403 is provided on the side close to the first material rail 1, the feeding mechanism 3 comprises a loading disk 301 and a first linear vibration feeder 302 fixed to the bottom of the loading disk 301, a loading port 5 connected with the feeding trough 2 is provided on the side of the first material rail 1 close to the loading disk 301, a baffle plate 6 is provided between the loading port 5 and the loading disk 301, a conducting groove 7 is provided on the baffle plate 6, and a first cylinder 8 driving it to move in translation is connected to one end thereof;

[0022] The height of the semi-finished product is equal to the height of the positioning card plate 401 and both are higher than the first material rail 1. The first cylinder 8 drives the baffle plate 6 to translate, so that the conducting groove 7 connects the loading port 5 and the loading tray 301 at a certain time interval, so that the semi-finished product on the loading tray 301 is quantitatively transported to the first material rail 1, and then the driving component 402 drives the positioning card plate 401 to repeatedly move along the rectangular trajectory, so that the semi-finished product is stuck in the positioning card slot 403, so as to improve the positioning accuracy and ensure the accurate assembly alignment. The positioning card plate 401 is used to push the semi-finished product to move a certain distance, so that the semi-finished product can be transported more accurately, the assembly accuracy is improved, the assembly reliability is improved, and the assembly yield rate is improved.

[0023] In order to facilitate the positioning card plate 401 to perform XY axial horizontal movement, in this embodiment, preferably, the driving assembly 402 includes a fixed plate 4021, an X-axial moving plate 4022, a Y-axial moving plate 4023, a base 4024, a second cylinder 4025 and a third cylinder 4026, the positioning card plate 401 is fixed on the fixed plate 4021, the fixed plate 4021 is fixed to the top of the X-axial moving plate 4022, the X-axial moving plate 4022 is slidably connected to the upper side of the Y-axial moving plate 4023, the Y-axial moving plate 4023 is slidably connected to the upper side of the base 4024, the second cylinder 4025 is fixed on the Y-axial moving plate 4023, and its output end is connected to the X-axial moving plate 4022, and the output end of the third cylinder 4026 is connected to the Y-axial moving plate 4023;

[0024] The purpose is to drive the X-axis moving plate 4022 to move horizontally in the X-axis direction along the upper side of the Y-axis moving plate 4023 through the second cylinder 4025, thereby driving the positioning card plate 401 to move onto the semi-finished product, so that the semi-finished product is stuck in the positioning card slot 403, and then drive the Y-axis moving plate 4023 to move horizontally in the Y-axis direction along the upper side of the base 4024 through the third cylinder 4026, so that the positioning card plate 401 pushes the semi-finished product forward a certain distance, and then drive the X-axis moving plate 4022 to move horizontally in the opposite X-axis direction along the upper side of the Y-axis moving plate 4023 through the second cylinder 4025, thereby driving the positioning card plate 401 away from the semi-finished product, so that the semi-finished product is separated from the positioning card slot 403, and then drive the Y-axis moving plate 4023 to move horizontally in the opposite Y-axis direction along the upper side of the base 4024 through the third cylinder 4026, thereby resetting the positioning card plate 401.

[0025] In order to facilitate uniform quantitative loading, in the present embodiment, preferably, a material guide channel 303 is provided in the loading tray 301, and the material guide channel 303 is narrowed from the end away from the loading port 5 to the end close to the loading port 5. The purpose is to drive the loading tray 301 to vibrate through the first linear vibration feeder 302, so that the semi-finished product moves along the material guide channel 303, realizes uniform quantitative loading, and moves the semi-finished product from the loading tray 301 through the loading port 5 to the first material rail 1.

[0026] In order to improve the efficiency of conveying semi-finished products, in the present embodiment, preferably, a plurality of material guide channels 303, a plurality of conducting grooves 7 and a plurality of positioning card slots 403 are provided, and the purpose is to provide a plurality of material guide channels 303, a plurality of conducting grooves 7 and a plurality of positioning card slots 403, so that the semi-finished products can be conveyed in groups of multiple ones, thereby improving the efficiency of conveying semi-finished products.

[0027] In order to prevent the semi-finished products from falling out of the loading tray 301, in the present embodiment, preferably, the loading tray 301 includes a supporting plate 3011 and a flange 3012, the flange 3012 is fixed at the top edge of the supporting plate 3011, and an opening 3013 is provided on the side close to the loading port 5, in order to block the semi-finished products through the flange 3012, prevent the semi-finished products from falling out of the loading tray 301, and improve reliability.

[0028] In order to facilitate the smooth entry of the semi-finished products into the loading tray 301, in the present embodiment, preferably, a feed port 3014 is provided on the flange 3012, a second material rail 9 is provided on one side of the feed port 3014, and a second linear vibrating feeder 10 is connected to the bottom of the second material rail 9, so as to drive the second material rail 9 to vibrate by the second linear vibrating feeder 10, so that the semi-finished products can move smoothly along the second material rail 9 and enter the loading tray 301 from the feed port 3014.

[0029] In order to facilitate extending the conveying distance, in this embodiment, preferably, a number of positioning pallets 401 are evenly arranged. The purpose is to convey the semi-finished products by providing multiple positioning pallets 401, extend the conveying distance, facilitate further assembly and processing of the semi-finished products in other processes during the conveying process, and improve applicability.

[0030] The working principle and use process of the utility model are as follows: the second linear vibrating feeder 10 drives the second material rail 9 to vibrate, so that the semi-finished product moves along the second material rail 9 and enters the loading tray 301 from the feeding port 3014; the first linear vibrating feeder 302 drives the loading tray 301 to vibrate, so that the semi-finished product moves along the material guide channel 303, so that the semi-finished product passes through the opening 3013 and the loading port 5 in turn and moves to the first material rail 1, so as to realize uniform quantitative loading; the first cylinder 8 drives the baffle plate 6 to translate, so that the conducting groove 7 connects the loading port 5 and the opening 3013 at a certain time interval, so as to ensure that the semi-finished product on the loading tray 301 is uniformly and quantitatively transported to the first material rail 1;

[0031] Then, the second cylinder 4025 drives the X-axis moving plate 4022 to move horizontally in the X-axis direction along the upper side of the Y-axis moving plate 4023, thereby driving the positioning card plate 401 to move onto the semi-finished product, so that the semi-finished product is clamped into the positioning card slot 403, thereby improving the positioning accuracy and ensuring accurate assembly alignment. Then, the third cylinder 4026 drives the Y-axis moving plate 4023 to move horizontally in the Y-axis direction along the upper side of the base 4024, thereby causing the positioning card plate 401 to push the semi-finished product forward a certain distance, so that the semi-finished product is accurately moved to the assembly station. The semi-finished product is assembled below, so that the semi-finished product can be transported more accurately, the assembly accuracy, assembly reliability and assembly yield rate can be improved. Finally, the X-axis moving plate 4022 is driven by the second cylinder 4025 to move horizontally in the opposite direction of the X-axis along the upper side of the Y-axis moving plate 4023, thereby driving the positioning card plate 401 away from the semi-finished product, so that the semi-finished product is separated from the positioning card slot 403, and then the Y-axis moving plate 4023 is driven by the third cylinder 4026 to move horizontally in the opposite direction of the Y-axis along the upper side of the base 4024, thereby resetting the positioning card plate 401.

[0032] Finally, it should be noted that the above description is only a preferred example of the present utility model and is not intended to limit the present utility model. Although the present utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions described in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present utility model shall be included in the protection scope of the present utility model.

Claims

1. A sensor assembly positioning material distribution device, comprising a first material rail (1), wherein a feeding trough (2) is provided in the middle of the upper side of the first material rail (1), characterized in that: A loading mechanism (3) is provided on one side of the first material rail (1), and a feeding mechanism (4) is provided on the other side. The feeding mechanism (4) comprises a positioning card plate (401) and a driving component (402) for driving the positioning card plate (401) to move horizontally in the XY axis direction. The height of the positioning card plate (401) is higher than that of the first material rail (1), and a positioning card slot (403) is provided on the side close to the first material rail (1). The loading mechanism (3) comprises a loading tray (301) and a first linear vibration feeder (302) fixed to the bottom of the loading tray (301). A loading port (5) connected to the feeding slot (2) is provided on the side of the first material rail (1) close to the loading tray (301). A baffle plate (6) is provided between the loading port (5) and the loading tray (301). A conducting slot (7) is provided on the baffle plate (6), and one end of the baffle plate is connected to a first cylinder (8) for driving the baffle plate to move horizontally.

2. The sensor assembly positioning and material distribution device according to claim 1, characterized in that: The driving assembly (402) comprises a fixed plate (4021), an X-axis movable plate (4022), a Y-axis movable plate (4023), a base (4024), a second cylinder (4025) and a third cylinder (4026); the positioning clamping plate (401) is fixed on the fixed plate (4021); the fixed plate (4021) is fixed on the top of the X-axis movable plate (4022); the X-axis movable plate (4022) is slidably connected to the upper side of the Y-axis movable plate (4023); the Y-axis movable plate (4023) is slidably connected to the upper side of the base (4024); the second cylinder (4025) is fixed on the Y-axis movable plate (4023), and its output end is connected to the X-axis movable plate (4022); the output end of the third cylinder (4026) is connected to the Y-axis movable plate (4023).

3. The sensor assembly positioning and material distribution device according to claim 1, characterized in that: A material guiding channel (303) is provided in the loading plate (301), and the material guiding channel (303) is narrowed from an end away from the loading port (5) to an end close to the loading port (5).

4. The sensor assembly positioning and material distribution device according to claim 3, characterized in that: The material guiding channel (303), the conducting groove (7) and the positioning slot (403) are all provided in a plurality and in equal numbers.

5. The sensor assembly positioning and material distribution device according to claim 1, characterized in that: The loading tray (301) comprises a supporting plate (3011) and a convex edge (3012), wherein the convex edge (3012) is fixed to the top edge of the supporting plate (3011), and an opening (3013) is provided on a side thereof close to the loading port (5).

6. The sensor assembly positioning and material distribution device according to claim 5, characterized in that: A feed port (3014) is provided on the convex edge (3012), a second material rail (9) is provided on one side of the feed port (3014), and a second linear vibration feeder (10) is connected to the bottom of the second material rail (9).

7. The sensor assembly positioning and material distribution device according to claim 1, characterized in that: A plurality of positioning clamping plates (401) are evenly arranged.