Assembling equipment for composite material

By designing an automatic assembly equipment for PC boards and carbon fiber composite boards, the problem of use and inconvenient operation of glue adhesives in traditional assembly methods is solved, and the effect of automated assembly and cost savings can be achieved.

CN222387650UActive Publication Date: 2025-01-24TIANJIN ZHONGKE HUIHANG TECH CO LTD
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Patent Information

Application Number
CN202420970363.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-07
Publication Date
2025-01-24
Estimated Expiration
2034-05-07

AI Technical Summary

Technical Problem

During the assembly process of PC boards, the use of strong acid or alkaline adhesives will cause corrosion and reduce bonding performance. The traditional manual glue coating and bonding methods are costly and inconvenient to operate.

Method used

A composite assembly equipment is designed, including a base frame, clamping components and glue coating components. The clamping component clamps PC boards and carbon fiber composite boards through pneumatic clamping jaws, and the gluing component automatically applies acrylic adhesive through the screw module and the glue outlet.

Benefits of technology

The automated assembly of the PC board and the carbon fiber composite board, saving the amount of adhesive agent, reducing the operator's workload, and improving assembly efficiency and cost benefits.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses composite material assembling equipment which comprises a base frame, an assembling structure is installed on the base frame, a plate structure is installed on the assembling structure, a bottom end pneumatic clamping jaw clamps a carbon fiber composite plate, a top end pneumatic clamping jaw clamps a PC plate, and a lead screw module works. The glue outlet head moves along the groove to coat the groove part of the carbon fiber composite board with an acrylate adhesive, then the air cylinder extends to drive the PC board to descend until the PC board is attached to the groove through the acrylate adhesive, and the PC board and the carbon fiber composite board are attached only through the acrylate adhesive in the groove part, so that the using amount of the acrylate adhesive is saved, and the production efficiency is improved. And the PC board and the carbon fiber composite board are automatically assembled, so that the workload of operators is reduced, and the operation is simple and convenient.
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Description

Technical Field

[0001] The utility model relates to the technical field of composite material assembly, in particular to composite material assembly equipment. Background Art

[0002] PC board is also called polycarbonate board, polyester board, and capron board. Weak acid-resistant PC board is made of polycarbonate as the main component and is made by co-extrusion technology CO-EXTRUSION. It shows that PC board is resistant to neutral oil, not resistant to strong acid, not durable, not resistant to alkali, and needs to be coated with UV. However, PC sunlight board (also known as polycarbonate hollow board, glass capron board, PC hollow board) with high temperature resistance and good lighting effect is made of high-performance engineering plastic-----polycarbonate (PC) resin. It has the characteristics of high transparency, light weight, impact resistance, sound insulation, heat insulation, flame retardancy, and anti-aging. It is a high-tech, extremely excellent comprehensive performance, energy-saving and environmentally friendly plastic sheet. It is a plastic building material commonly used internationally and has advantages that other building decoration materials (such as glass, plexiglass, etc.) cannot match.

[0003] Due to the material properties of PC boards, the use of strong acid and alkaline adhesives during assembly will cause corrosion to the board surface, reduce the bonding performance, and fail to achieve the designed strength of the product; PC boards directly cured with resin-based materials will lack strength and may even result in delamination.

[0004] The traditional assembly method is that the operator manually applies acrylic adhesive on a large area of ​​the PC board, and then directly bonds it with other composite materials. The acrylic adhesive is expensive and is not conducive to batch production. In addition, manual operation will increase the operator's workload and make the operation inconvenient. Therefore, a device is designed to facilitate the assembly of PC boards and other composite materials.

[0005] There may already be technical means to solve the above problems in the prior art, but this case intends to provide an alternative or replacement technical solution. Utility Model Content

[0006] In order to solve the problems raised in the background technology, the utility model is implemented through the following technical solutions: a composite material assembly device comprises a base frame, an assembly structure is installed on the base frame, and a plate structure is installed on the assembly structure;

[0007] The plate structure includes a PC plate and a carbon fiber composite plate, one end of the carbon fiber composite plate is provided with a groove, and the groove matches the PC plate;

[0008] The assembly structure includes a clamping component and a glue coating component;

[0009] The clamping assembly includes a bottom pneumatic clamp, which is installed on the inner bottom surface of the base frame, and the carbon fiber composite plate is installed on the bottom pneumatic clamp. The clamping assembly also includes a cylinder, which is inserted into the base frame, and the telescopic end of the cylinder is equipped with a top pneumatic clamp, and the PC board is installed on the top pneumatic clamp. The top pneumatic clamp and the bottom pneumatic clamp are installed correspondingly up and down.

[0010] Preferably, the glue coating assembly includes a screw module, which is installed on the inner bottom surface of the base frame and is located on one side of the two bottom pneumatic clamps. A connecting frame is installed on the movable end of the screw module, and a glue discharge head is installed on the connecting frame, and the glue discharge head is aligned with the center of the groove.

[0011] Preferably, the base frame is a C-shaped structure.

[0012] Preferably, the number of the bottom pneumatic clamps is at least 2.

[0013] Preferably, the number of the cylinders is at least 2.

[0014] Preferably, the length dimension of the screw rod module is greater than the length dimension of the carbon fiber composite plate.

[0015] Beneficial Effects

[0016] The utility model provides an assembly device for composite materials. Compared with the prior art, the utility model has the following beneficial effects: a pneumatic clamp at the bottom clamps a carbon fiber composite plate, a pneumatic clamp at the top clamps a PC plate, a screw module works, a glue head moves along a groove, and acrylic adhesive is applied to the groove portion of the carbon fiber composite plate, and then the cylinder extends to drive the PC plate to descend until the PC plate is bonded to the groove portion through the acrylic adhesive, the PC plate and the carbon fiber composite plate are only bonded through the acrylic adhesive at the groove portion, thus saving the amount of acrylic adhesive used and saving costs, and the PC plate and the carbon fiber composite plate are automatically assembled, which reduces the workload of operators and is easy to operate. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 The utility model is a three-dimensional structural schematic diagram of a composite material assembly device.

[0018] Figure 2 This is a schematic diagram of the main structure of an assembly device for composite materials of the utility model.

[0019] Figure 3 It is a side structural schematic diagram of a composite material assembly device of the utility model.

[0020] In the figure: 1. base frame, 2. PC board, 3. carbon fiber composite board, 4. groove, 5. bottom pneumatic clamp, 6. cylinder, 7. top pneumatic clamp, 8. screw module, 9. connecting frame, 10. glue head. DETAILED DESCRIPTION

[0021] Based on the embodiments of the present utility model, all other embodiments obtained by ordinary technicians in the field without making any creative work shall fall within the scope of protection of the present utility model.

[0022] Embodiment: Through the personnel in this field, all the electrical components in this case are connected to their adapted power supplies through wires, and a suitable controller should be selected according to the actual situation to meet the control requirements. The specific connection and control sequence should refer to the following working principle. The electrical connection between the electrical components is completed in the working sequence. The detailed connection means are well-known technologies in this field. The following mainly introduces the working principle and process, and does not explain the electrical control. Please refer to Figure 1-3 .

[0023] In order to avoid the problem of using a large amount of acrylic adhesive to bond PC boards and other composite materials, and to avoid the problem of increased workload and inconvenience in operation caused by manually assembling PC boards 2 and other composite materials, this technical solution is designed. The detailed technical solution is as follows;

[0024] A composite material assembly device, the device components include a base frame 1, an assembly structure is installed on the base frame 1, and a plate structure is installed on the assembly structure;

[0025] Specifically, the plate structure includes a PC plate 2 and a carbon fiber composite plate 3. A groove 4 is formed at one end of the carbon fiber composite plate 3, and the groove 4 matches the PC plate 2.

[0026] Specifically, the assembly structure includes a clamping component and a glue coating component;

[0027] More specifically, the clamping assembly includes a bottom pneumatic clamping jaw 5, which is mounted on the inner bottom surface of the base frame 1, and the carbon fiber composite plate 3 is mounted on the bottom pneumatic clamping jaw 5. The clamping assembly also includes a cylinder 6, which is inserted into the base frame 1, and a top pneumatic clamping jaw 7 is mounted on the telescopic end of the cylinder 6, and the PC board 2 is mounted on the top pneumatic clamping jaw 7, and the top pneumatic clamping jaw 7 is mounted correspondingly to the bottom pneumatic clamping jaw 5 up and down;

[0028] More specifically, the glue coating assembly includes a screw module 8, which is mounted on the inner bottom surface of the base frame 1, and the screw module 8 is located on one side of the two bottom pneumatic clamps 5, and a connecting frame 9 is mounted on the movable end of the screw module 8, and a glue head 10 is mounted on the connecting frame 9, and the glue head 10 is aligned with the center of the groove 4;

[0029] It should be noted that the pneumatic clamp 5 at the bottom clamps the carbon fiber composite plate 3, and one side of the groove 4 is aligned with the pneumatic clamp 7 at the top, the pneumatic clamp 7 at the top clamps the PC plate 2, the glue head 10 is connected to the storage and conveying equipment of the acrylic adhesive, the screw module 8 works, and the glue head 10 is driven to move through the connecting frame 9 until the glue head 10 is aligned with one end of the groove 4, and the acrylic adhesive is discharged from the glue head 10, the screw module 8 works, and the glue head 10 moves along the groove 4 to glue the groove 4 of the carbon fiber composite plate 3 until the glue head 10 moves along the groove 4. The groove 4 moves to the other end of the groove 4, and the glue head 10 stops discharging glue. Then the screw module 8 continues to work, so that the glue head 10 moves to one side of the carbon fiber composite plate 3. Then the cylinder 6 extends to drive the PC board 2 to descend until the PC board 2 is attached to the groove 4 through the acrylic adhesive. The PC board 2 and the carbon fiber composite plate 3 are attached only through the acrylic adhesive at the groove 4, which saves the amount of acrylic adhesive and saves costs. The PC board 2 and the carbon fiber composite plate 3 are automatically assembled, which reduces the workload of the operator and is easy to operate.

[0030] After the PC board 2 and the carbon fiber composite board 3 are assembled, other composite boards can be used to stick to the upper and lower surfaces of the PC board 2. The ends of the other composite boards are stuck to the ends of the carbon fiber composite board 3 and bonded with resin glue. After the other composite boards and the carbon fiber composite board 3 are cured, they become a whole. The PC board 2 can also be fixed in the form of a sandwich, which greatly increases the combination strength and saves the amount of acrylic structural adhesive.

[0031] As a preference, further, the base frame 1 is a C-shaped structure;

[0032] As a preferred embodiment, further, the number of the pneumatic clamping jaws 5 at the bottom is at least 2 to ensure the stability of clamping;

[0033] As a preference, further, the number of the cylinders 6 is at least 2 to ensure the stability of the clamping;

[0034] Preferably, further, the length of the screw module 8 is greater than the length of the carbon fiber composite plate 3 , so that the glue discharge head 10 can be moved to one side of the carbon fiber composite plate 3 .

[0035] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A composite material assembly device, comprising a base frame (1), characterized in that: An assembly structure is installed on the base frame (1), and a plate structure is installed on the assembly structure; The plate structure comprises a PC plate (2) and a carbon fiber composite plate (3), one end of the carbon fiber composite plate (3) is provided with a groove (4), and the groove (4) matches the PC plate (2); The assembly structure includes a clamping component and a glue coating component; The clamping assembly comprises a bottom pneumatic clamp (5), the bottom pneumatic clamp (5) is mounted on the inner bottom surface of the base frame (1), the carbon fiber composite plate (3) is mounted on the bottom pneumatic clamp (5), the clamping assembly also comprises a cylinder (6), the cylinder (6) is inserted on the base frame (1), a top pneumatic clamp (7) is mounted on the telescopic end of the cylinder (6), the PC board (2) is mounted on the top pneumatic clamp (7), and the top pneumatic clamp (7) and the bottom pneumatic clamp (5) are mounted in correspondence with each other up and down.

2. The composite material assembly equipment according to claim 1, characterized in that: The glue coating assembly comprises a screw module (8), the screw module (8) is mounted on the inner bottom surface of the base frame (1), and the screw module (8) is located on one side of the two bottom pneumatic clamps (5), a connecting frame (9) is mounted on the movable end of the screw module (8), a glue discharge head (10) is mounted on the connecting frame (9), and the glue discharge head (10) is aligned with the center of the groove (4).

3. The composite material assembly equipment according to claim 1, characterized in that: The base frame (1) is a C-shaped structure.

4. The composite material assembly equipment according to claim 1, characterized in that: The number of the bottom pneumatic clamping jaws (5) is at least 2.

5. The composite material assembly equipment according to claim 1, characterized in that: The number of the cylinders (6) is at least 2.

6. The composite material assembly equipment according to claim 2, characterized in that: The length dimension of the screw rod module (8) is greater than the length dimension of the carbon fiber composite plate (3).