Smelting flue gas visual identification control box

Abstract

The utility model relates to a visual identification control box for smelting flue gas. The visual identification control box comprises an uncovered box body and a front cover plate, the front cover plate is fixedly arranged at the open end of the uncovered box body; an accommodating space is formed in the uncovered box body; an execution device controller and a communication switch are arranged in the accommodating space; the execution device controller is connected with the AI visual identification analysis device; the AI visual identification and analysis device is in communication connection with the light supplement lamp controller; the communication switch is respectively connected with the execution device controller, the AI visual identification analysis device and the light supplement lamp controller; an environment detection camera is fixedly arranged on the outer side of the front cover plate; and the environment detection camera is connected with the AI visual identification analysis device. According to the utility model, by monitoring the flue gas emission condition in real time, the control box can find the flue gas emission and the flue gas emission size in time and intelligently regulate and control the flue gas exhaust fan, and the working states of the flue gas exhaust fan, including start-stop control and opening adjustment of the guide vane valve, are intelligently regulated and controlled, so that the flue gas is recovered to the maximum extent, and the energy loss is reduced.

Description

Technical Field

[0001] The utility model relates to the field of flue gas treatment, in particular to a smelting flue gas visual recognition control box. Background Art

[0002] During the operation of the smelting furnace, a large amount of flue gas is generated. During the flue gas treatment process, flue gas dust removal is required, and the flue gas is recovered by controlling the opening of the smoke exhaust fan guide vane valve. However, the existing technology is usually unable to control the opening of the smoke exhaust fan guide vane valve and the switch of the smoke exhaust fan in real time according to the size of the smoke. The smoke exhaust fan is usually turned on throughout the whole process, resulting in energy loss. Utility Model Content

[0003] 1. Technical issues to be resolved

[0004] In order to solve the above problems in the prior art, the utility model provides a smelting fume visual recognition control box.

[0005] (II) Technical solution

[0006] In order to achieve the above-mentioned purpose, the main technical solutions adopted by the utility model include:

[0007] A smelting flue gas visual recognition control box, comprising a coverless box body and a front cover plate; the front cover plate is fixedly arranged at an open end of the coverless box body; a accommodating space is formed in the coverless box body; an actuator controller and a communication switch are arranged in the accommodating space; the actuator controller is connected to an AI visual recognition analysis device; the AI ​​visual recognition analysis device is communicatively connected to a fill light controller; the communication switch is respectively connected to the actuator controller, the AI ​​visual recognition analysis device, and the fill light controller; an environmental detection camera is fixedly arranged on the outer side of the front cover plate; the environmental detection camera is connected to the AI ​​visual recognition analysis device.

[0008] Furthermore, a monitoring alarm is fixedly connected to the top of the coverless box; the monitoring alarm is connected to the actuator controller.

[0009] Furthermore, the coverless box is provided with a plurality of heat dissipation holes, and a heat dissipation fan is provided inside the heat dissipation holes; the heat dissipation fan is connected to the AI ​​visual recognition and analysis device.

[0010] Furthermore, the cooling fan includes a fan and a bracket; the bracket is connected to the fan; the bracket is provided with a vent; the fan is arranged opposite the vent; the bracket is tightly attached to the inner wall of the uncovered box; the cooling holes are all located on the inside of the vent; the area of ​​the fan is larger than the area of ​​the vent.

[0011] Furthermore, a fill light is provided on the side of the environment detection camera; the fill light is connected to a fill light controller.

[0012] Furthermore, the fill light is provided one at each of the upper and lower sides of the environment detection camera; and the fill light is in the shape of a long strip.

[0013] Furthermore, the communication switch includes a built-in battery.

[0014] Furthermore, the AI ​​visual recognition and analysis device includes a backup battery for powering a cooling fan.

[0015] (III) Beneficial effects

[0016] The beneficial effects of the utility model are: collecting smoke image data through environmental monitoring cameras, and using AI visual recognition and analysis devices to analyze smoke size, color and other parameters in real time; by real-time monitoring of smoke emissions, the control box can promptly detect smoke emissions and smoke emission size and intelligently regulate the smoke exhaust fan. The system intelligently regulates the working state of the smoke exhaust fan, including start-stop control and guide vane valve opening adjustment, to maximize smoke recovery and reduce energy loss. In order to achieve remote monitoring and management, the Internet remote access function can be realized through the communication switch. Users can monitor the smoke emission status and system operation anytime and anywhere, and realize remote fault diagnosis and maintenance; ensure that smoke emissions meet environmental protection standards and minimize pollution to the environment. In addition, the automated operation of the control box can also significantly reduce labor management costs, improve production efficiency and stability, and provide strong support for enterprises to save costs and enhance competitiveness. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the technical solution of the implementation mode of the utility model, the drawings required for use in the implementation mode will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the utility model and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying creative work.

[0018] Figure 1 It is a three-dimensional diagram of the control box of the utility model;

[0019] Figure 2 This is an exploded view of the control box of the utility model;

[0020] Figure 3 This utility model is a control box explosion Figure 2 ;

[0021] Description of reference numerals:

[0022] 110. Coverless box; 111. Accommodation space; 112. Heat dissipation holes; 120. Front cover; 121. Environment detection camera; 122. Fill light; 130. Monitoring alarm; 140. Execution device controller; 150. AI visual recognition and analysis device; 160. Communication switch; 170. Fill light controller; 180. Cooling fan; 181. Bracket; 182. Ventilation port; 183. Fan. DETAILED DESCRIPTION

[0023] In order to make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the technical scheme in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work belong to the scope of protection of the utility model. Therefore, the following detailed description of the embodiments of the utility model provided in the drawings is not intended to limit the scope of the utility model for which protection is sought, but merely represents the selected embodiments of the utility model. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work belong to the scope of protection of the utility model.

[0024] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.

[0025] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0026] For example, please refer to Figure 1-3 As shown:

[0027] A smelting fume visual recognition control box, comprising a coverless box body 110 and a front cover plate 120; a housing space 111 is formed in the coverless box body 110, and an AI visual recognition analysis device 150, an execution device controller 140, a communication switch 160, and a fill light controller 170 are installed in the housing space 111; the AI ​​visual recognition analysis device 150 is connected to the execution device controller 140; the fill light controller 170 is connected to the AI ​​visual recognition analysis device 150 in communication; the communication switch 160 is connected to the AI ​​visual recognition analysis device 150, the execution device controller 140, the fill light controller 170, and the AI ​​visual recognition analysis device 150 in communication; The front cover 120 is fixedly arranged at the open end of the coverless box 110 for sealing; an environment detection camera 121 is connected to the outside of the front cover 120; the environment detection camera 121 is connected to the AI ​​visual recognition and analysis device 150; a fill light 122 is arranged on the side of the environment detection camera 121; the fill light 122 is connected to the fill light controller 170, and the fill light controller 170 is connected to the AI ​​visual recognition and analysis device 150 for communication, and the brightness of the fill light 122 is adaptively adjusted according to the ambient light.

[0028] In one embodiment, the coverless box 110 is provided with a plurality of heat dissipation holes 112, and a heat dissipation fan 180 is provided inside the heat dissipation hole 112; the heat dissipation fan 180 is connected to the AI ​​visual recognition analysis device 150;

[0029] In one embodiment, the cooling fan 180 includes a fan 183 connected to a bracket 181; the bracket 181 is provided with a vent 182, and the fan 183 is arranged opposite to the vent 182; the bracket 181 is closely attached to the inner wall of the coverless box 110 to prevent dust from entering the interior of the control box from the installation gap; the cooling holes 112 are all located inside the vent 182, and the area of ​​the fan 183 is larger than the area of ​​the vent 182, which can ensure that the wind blown outward by the cooling fan 180 when working can fully cover the cooling holes 112, prevent smoke or dust from entering the interior of the control box, and ensure the cleanliness of the interior of the control box;

[0030] In one embodiment, a dustproof net is provided at the vent 182 to further prevent dust from entering the interior of the control box;

[0031] In one embodiment, a monitoring alarm 130 is fixedly provided on the top of the coverless box 110; the monitoring alarm 130 is connected to the actuator controller 140;

[0032] In one embodiment, the control box is a cube as a whole, the opening of the coverless box 110 is located at the side, and after the front cover 120 is fixedly connected to the coverless box 110, the environment detection camera 121 can have a better shooting field of view from the side; the detection alarm is installed at the upper end of the coverless box 110;

[0033] In one embodiment, the fill light 122 is disposed on each of the upper and lower sides of the environment detection camera 121 ; the fill light 122 is in a long strip shape.

[0034] In one embodiment, the control box realizes the collection and analysis of flue gas images, and the environmental monitoring camera can collect flue gas image data in real time. These data are efficiently analyzed by the AI ​​visual recognition and analysis device 150 and processed in the AI ​​visual recognition and analysis device 150. Among them, a deep learning model can be used to realize the comprehensive analysis of multi-dimensional features such as flue gas size and color. It can be used to accurately identify and analyze the flue gas generated during the slag smelting and emission process;

[0035] In one embodiment, the control box implements the intelligent control strategy, and the AI ​​visual recognition analysis device 150 is connected to the execution device controller 140 via the RS485 serial port to achieve real-time data transmission. According to the analysis results, the system can intelligently control the working state of the smoke exhaust fan (not shown in the figure, which is a common device in this field), including start and stop and the opening of the guide vane valve, which helps to achieve the best effect of smoke recovery and improve energy efficiency;

[0036] In one embodiment, the control box can adjust the brightness of the fill light 122 according to the ambient brightness, and the fill light controller 170 communicates with the AI ​​visual recognition and analysis device 150 through the RS232 serial port to perform adaptive adjustment according to the ambient light. This ensures that the brightness around the environmental monitoring camera can adapt to different lighting conditions, thereby improving the accuracy and clarity of image acquisition;

[0037] In one embodiment, the communication switch 160 includes a built-in battery, which provides power and data transmission at the same time, providing convenient power support for various devices; providing efficient and stable power supply for the environmental monitoring camera, the AI ​​visual recognition and analysis device 150 and the fill light controller 170, ensuring the reliability and continuity of the system operation;

[0038] In one embodiment, the monitoring alarm 130 is connected to the execution device controller 140 via the PCB terminal, and receives the abnormal emission analysis results from the AI ​​visual recognition analysis device 150. When abnormal emission or other abnormal conditions are detected, the execution device controller 140 can promptly trigger the monitoring alarm 130 for alarm processing to ensure production safety and the effectiveness of human-machine interaction;

[0039] In one embodiment, the cooling fan 180 is powered by the AI ​​visual recognition and analysis device 150, which includes a backup battery and is connected using a USB interface to ensure the stability and reliability of the system during long-term operation. This effectively solves the problem of heat accumulation that may occur during system operation and ensures the normal operation and performance of the device.

[0040] In one embodiment, the communication switch 160 is powered by a network cable; the communication switch 160 supplies power to each electrical device via the network cable; the electrical devices include an environment detection camera 121, a fill light 122, a monitoring alarm 130, an execution device controller 140, an AI visual recognition and analysis device 150, a fill light controller 170, and a cooling fan 180.

[0041] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent transformations made using the contents of the specification and drawings of the present invention, or directly or indirectly applied in the relevant technical field, are also included in the patent protection scope of the present invention.

Claims

1. A smelting fume visual recognition control box, characterized in that: The invention comprises a coverless box (110) and a front cover (120); the front cover (120) is fixedly arranged at an open end of the coverless box (110); a storage space (111) is formed in the coverless box (110); an execution device controller (140) and a communication switch (160) are arranged in the storage space (111); the execution device controller (140) is connected to an AI visual recognition and analysis device (150); the AI ​​visual recognition and analysis device (150) is communicatively connected to a fill light controller (170); the communication switch (160) is respectively connected to the execution device controller (140), the AI ​​visual recognition and analysis device (150), and the fill light controller (170); an environment detection camera (121) is fixedly arranged on the outer side of the front cover (120); the environment detection camera (121) is connected to the AI ​​visual recognition and analysis device (150).

2. A smelting fume visual recognition control box according to claim 1, characterized in that: A monitoring alarm (130) is fixedly connected to the top of the coverless box (110); the monitoring alarm (130) is connected to an actuator controller (140).

3. A smelting fume visual recognition control box according to claim 1, characterized in that: The coverless box (110) is provided with a plurality of heat dissipation holes (112), and a heat dissipation fan (180) is provided inside the heat dissipation hole (112); the heat dissipation fan (180) is connected to the AI ​​visual recognition and analysis device (150).

4. A smelting fume visual recognition control box according to claim 3, characterized in that: The heat dissipation fan (180) comprises a fan (183) and a bracket (181); the bracket (181) is connected to the fan (183); the bracket (181) is provided with a vent (182); the fan (183) is arranged opposite to the vent (182); the bracket (181) is tightly attached to the inner wall of the uncovered box (110); the heat dissipation holes (112) are all located inside the vent (182); the area of ​​the fan (183) is larger than the area of ​​the vent (182).

5. The smelting fume visual recognition control box according to claim 1 is characterized by: A fill light (122) is provided on the side of the environment detection camera (121); the fill light (122) is connected to a fill light controller (170).

6. A smelting fume visual recognition control box according to claim 5, characterized in that: The fill light (122) is provided one at each of the upper and lower sides of the environment detection camera (121); the fill light (122) is in the shape of a long strip.

7. The smelting fume visual recognition control box according to claim 1 is characterized by: The communication switch (160) includes a built-in battery.

8. The smelting fume visual recognition control box according to claim 3 is characterized by: The AI ​​visual recognition analysis device (150) includes a backup battery for supplying power to the cooling fan (180).

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