Plant equipment management system and method

A factory equipment and management system technology, applied in the direction of comprehensive factory control, comprehensive factory control, general control system, etc., can solve problems such as inconsistent system types, serious safety accidents, complex automation equipment and machine safety management environment, etc., to solve data Difficult collection and difficult management

Inactive Publication Date: 2018-06-29
LIHONG SAFETY EQUIP ENG (SHANGHAI) CO LTD
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  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] There are many types of equipment in factories and enterprises, and all kinds of equipment cause different injuries to the operating staff of the enterprise. There are only 1-2 safety-related management personnel in an enterprise, and it is impossible to carry out effective safety assessment and safety management on the factory equipment. Therefore, safety accidents occur every year. frequent rise
[0003] The country proposes to realize intelligent manufacturing in 2020. Some enterprises have begun to use more automation equipment, such as robots, to increase production capacity, but at the same time, safety accidents are becoming more and more serious. The more automation equipment and machines, the safety management of automation equipment and machines The environment is complex, and it is necessary to be familiar with the performance of the equipment, the operation process of the employees, and the safety products and components of the equipment. It is necessary to have a good understanding of the functions of the equipment, especially the security management of the equipment. Therefore, it is a difficult task to monitor the security of various automation equipment through enterprise security managers.
In addition, due to the various brands and types of safety controllers in the industry, the types of systems used by various manufacturers are not uniform, so there is currently no data collector that can uniformly collect and read the products of each manufacturer. Monitoring faces the problem of complex data collection, so how to comprehensively manage various types of automation equipment in the factory is an important task

Method used

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  • Plant equipment management system and method

Examples

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Effect test

Embodiment 1

[0028] This example provides a factory equipment management system, its schematic diagram is as follows figure 1 As shown, it includes a data collector, a camera and a monitoring center, wherein the data collector and the camera are respectively connected to the monitoring center by signals.

[0029] The outstanding advantage of the data collector in this example is that it can collect data from different types of devices. For example, the data collector in this example can not only collect data of the Profitnet IO communication protocol, but also collect data of the DeviceNet communication protocol.

[0030] Specifically, the data collector in this example integrates collection instructions of several communication protocols. For example, the storage module of the data collector stores: collection instructions for Siemens brand equipment, collection instructions for Mitsubishi brand equipment, and collection instructions for Omron brand equipment. Instructions, and collection...

Embodiment 2

[0043] Based on the first embodiment, this example provides a factory equipment management method, which specifically includes the following steps.

[0044] S1: Set collection instructions for several communication protocols.

[0045] In order to collect data of various types of equipment in the factory, this example needs to develop collection commands for several communication protocols, including but not limited to: Profitnet IO, EchetCat, DeviceNet, and EtherNet / IP. It should be noted that for open-source communication protocols, it is only necessary to integrate the acquisition command program of the corresponding communication protocol into the data collector. If it is a non-open-source communication protocol, it is necessary to first collect The instructions are decoded, and then the decoded collection instructions are integrated into the data collector. Therefore, in order to collect data from different types of equipment, it is necessary to develop a variety of collec...

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PUM

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Abstract

A plant equipment management system comprises a data acquisition device, a camera device and a monitoring center, wherein a plurality of communication protocol acquisition instructions are integratedin the data acquisition device, and the data acquisition device executes the following operation: matching a communication protocol of a controller in monitored equipment with the corresponding acquisition instruction, acquiring data of the controller in the monitored equipment in real time on the basis of successfully matched acquisition instruction, and sending the data acquired in real time tothe monitoring center; the monitoring center executes the following operation: analyzing various work indexes of the monitored equipment according to the acquired data and performing integrated management on the monitored equipment according to an analysis result, and the integrated management comprises but is not limited to security monitoring of the monitored equipment, risk assessment of the monitored equipment, early warning analysis of secure state as well as energy consumption analysis. Integrated management of different types of equipment can be realized by acquiring data of the different types of equipment, so that the problem of difficulties in management of different types of equipment in plants and enterprises is solved.

Description

technical field [0001] The invention relates to the technical field of factory equipment safety monitoring, in particular to a factory equipment management system and management method. Background technique [0002] There are many types of equipment in factories and enterprises, and all kinds of equipment cause different injuries to the operating staff of the enterprise. There are only 1-2 safety-related management personnel in an enterprise, and it is impossible to carry out effective safety assessment and safety management on the factory equipment. Therefore, safety accidents occur every year. Frequent rises. [0003] The country proposes to realize intelligent manufacturing in 2020. Some enterprises have begun to use more automation equipment, such as robots, to increase production capacity, but at the same time, safety accidents are becoming more and more serious. The more automation equipment and machines, the safety management of automation equipment and machines The ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): G05B19/418
CPCG05B19/4185G05B2219/31088Y02P90/02
Inventor 陈卓贤
Owner LIHONG SAFETY EQUIP ENG (SHANGHAI) CO LTD
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