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gh4037 Semi-solid-solid composite precision forging device and method for round cake parts

1. GH4037, precision forging technology, applied in forging/pressing/hammer devices, manufacturing tools, forging/pressing/hammering machinery, etc., can solve the problems of long preparation process, large metal deformation resistance, high cost, etc. The effect of high degree of oxidation, uniform structure and fine grain

Active Publication Date: 2019-10-22
HARBIN INST OF TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] The purpose of the present invention is to solve the problems of long preparation process, high cost caused by high metal deformation resistance, low quality of parts and inability to form precisely in the traditional forming process of superalloys

Method used

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  • gh4037 Semi-solid-solid composite precision forging device and method for round cake parts
  • gh4037 Semi-solid-solid composite precision forging device and method for round cake parts
  • gh4037 Semi-solid-solid composite precision forging device and method for round cake parts

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specific Embodiment approach 1

[0040] Specific implementation mode one: combine Figure 2-5 This embodiment will be described. A semi-solid-solid composite precision forging device for GH4037 round cake parts described in this embodiment,

[0041] It includes: an upper template 1 and a lower template 8, the upper template 1 and the lower template 8 are arranged opposite and parallel, and it is characterized in that: the device also includes a punch 2, a punch fixing plate 3, a pressing plate 4, a die 5, a die Set 6, ejector pin 7, round cake part cavity 9 and heater 10, wherein:

[0042] The punch fixing plate 3 is fixed on the lower end surface of the upper template 1 through a connector, and the upper end of the punch 2 is fixed on the lower end surface of the upper template 1 through the punch fixing plate 3;

[0043] The end faces of the press plate 4, the die 5 and the lower template 8 are provided with punching holes facing the punch 2, the press plate 4 is fixed on the upper end face of the die 5, ...

specific Embodiment approach 2

[0049] Specific embodiment 2: This embodiment further limits the semi-solid-solid composite precision forging device for GH4037 round cake parts described in Embodiment 1. In this embodiment, the punch 2 consists of the first section 21, The second section 22, the third section 23 and the fourth section 24 are composed; the outer diameter φ1 of the first section 21 is 130mm, and the height H1 is 30mm; the outer diameter φ2 of the second section 22 is 100mm, and the height H2 is 40mm; The outer diameter φ3 of the third section 23 is 71mm, and the height H3 is 112mm; the outer diameter φ4 of the fourth section 24 is 75mm, and the height H4 is 38mm.

[0050] The first section 21 and the second section 22 of this embodiment are closely fixed to the upper template 1 through the punch fixing plate 3. Driven by the upper template 1, the entire punch 2 can move upwards with the upper template 1 until the punch The fourth segment 24 of the die 2 is separated from the die 5 .

specific Embodiment approach 3

[0051] Specific embodiment three: This embodiment further limits the semi-solid-solid composite precision forging device for GH4037 round cake parts described in embodiment two. In this embodiment, the ejector pin 7 is composed of the fifth section 71 and The sixth section 72 is composed; the outer diameter φ5 of the fifth section 71 is 71mm, and the height H5 is 60mm; the outer diameter φ6 of the sixth section 72 is 50mm, and the height H6 is 325mm.

[0052] In this embodiment, the diameter of the contact portion between the concave die 5 and the fourth segment 24 of the male die 2 is 75.1 mm, so as to ensure that the concave die 5 and the fourth segment 24 are closely connected.

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Abstract

The invention provides a semi-solid state and solid state composite precision forging device and method for GH4037 cake-like parts. The device and the method are used in the technical field of high-temperature alloy forming. The device and the method solve the problems that a traditional forming technology is long in preparation flow, the cost is high due to large metal deformation resisting force, the part quality is low, and precision forming cannot be achieved. According to the device and the method, hot-extruded bars are utilized for being divided into cylinders in a quantified manner according to the size of the cake-like parts needing to be prepared and the margin, and heated to the semi-solid state temperature, the temperature is preserved for a certain period of time, then semi-solid blanks can be obtained, and the flow is shortened; moreover, the quality of the prepared semi-solid blanks is high; the thixotropy of the semi-solid blanks is utilized for reducing deformation resisting force in the forming process, the requirement for the tonnage of a hydraulic machine in the forming process is lowered, and the preparation cost is reduced beneficially; meanwhile, the temperature of the semi-solid state blanks is high in the whole forming process, cavities can be well filled, formed parts with the complex shape can be formed, and the precision of the formed parts is improved. The device and the method can be applied to the technical field of high-temperature alloy forming.

Description

technical field [0001] The invention belongs to the technical field of semi-solid-solid composite precision forging of round cake parts, and in particular relates to a semi-solid-solid composite precision forging device and method for GH4037 round cake parts. Background technique [0002] The traditional forming processes of superalloys are mainly isothermal forging and casting. Isothermal forging refers to the process of heating the mold and the alloy blank to be deformed to the same optimum temperature for constant temperature forging. Casting refers to the process of smelting metal or alloy into a liquid that meets certain requirements and pouring it into a mold, cooling, solidifying, and cleaning to obtain a casting with a predetermined shape, size, and performance. In the traditional forming process, the required process is long, and the deformation resistance of the metal is relatively high, which leads to high forming costs; moreover, the quality of the formed parts ...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B21J13/02B21J1/06B21J5/02B21J13/14
Inventor 姜巨福肖冠菲王迎刘英泽
Owner HARBIN INST OF TECH