Urban sludge gelcasting method of aluminum powder modified full information surface silicone mold

An injection molding, full-information technology, applied in ceramic molding machines, household appliances, manufacturing tools, etc., can solve the problems of surface damage, incomplete curing of ceramic slurry, and surface peeling of green body, and achieve the effect of complete information

Inactive Publication Date: 2019-03-15
SHANDONG UNIV OF TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] However, the study found that the organic monomer acrylamide in the in-situ injection molding slurry will inhibit polymerization on the surface of the soft silicone mold, resulting in incomplete curing of the ceramic slurry at a depth of 0.5-1mm on the surface, and the surface of the green body will be damaged during demoulding. will flake off, ruining the expressive surface

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0018] 1. Preparation of aluminum powder modified silica gel: uniformly mix aluminum powder with a particle size of 10 μm: silica gel at a ratio of 0.05:1 by weight to make aluminum powder modified silica gel, and add 3% silica gel diluent to adjust the aluminum powder modified silica gel. Viscosity of silicone;

[0019] 2. Preparation of full-information surface silicone molds: Carve creative graphics and graphic surface textures, animal skin hairs, surface bumps and full-information surfaces into plaster or wood models, and then turn them into full-information surface silicone molds;

[0020] 3. Preparation of aluminum powder modified silica gel mold with full information surface: add 1% silica gel curing agent to the aluminum powder modified silica gel prepared in step (1) by weight percentage, stir evenly and spread it evenly on step (2) The inner surface of the obtained full-information surface silicone mold is cured to make an aluminum powder modified full-information su...

Embodiment 2

[0025] 1. Preparation of aluminum powder modified silica gel: uniformly mix aluminum powder with a particle size of 60 μm: silica gel at a ratio of 0.15:1 by weight to make aluminum powder modified silica gel, and add 10% silica gel diluent to adjust the aluminum powder modified silica gel. Viscosity of silicone;

[0026] 2. Preparation of full-information surface silicone molds: Carve creative graphics and graphic surface textures, animal skin hairs, surface bumps and full-information surfaces into plaster or wood models, and then turn them into full-information surface silicone molds;

[0027] 3. Preparation of aluminum powder modified silica gel mold with full information surface: add 2% silica gel curing agent to the aluminum powder modified silica gel prepared in step (1) by weight percentage, stir evenly and spread it evenly on step (2) The inner surface of the obtained full-information surface silicone mold is cured to make an aluminum powder modified full-information s...

Embodiment 3

[0032] 1. Preparation of aluminum powder modified silica gel: uniformly mix aluminum powder with a particle size of 100 μm: silica gel at a ratio of 0.3:1 by weight to make aluminum powder modified silica gel, add 17% silica gel diluent to adjust aluminum powder modified Viscosity of silicone;

[0033] 2. Preparation of full-information surface silicone molds: Carve creative graphics and graphic surface textures, animal skin hairs, surface bumps and full-information surfaces into plaster or wood models, and then turn them into full-information surface silicone molds;

[0034] 3. Preparation of aluminum powder-modified full-information surface silicone mold: add 3% silicone curing agent to the aluminum powder-modified silica gel prepared in step (1) by weight percentage, stir evenly and spread it evenly on step (2) The inner surface of the obtained full-information surface silicone mold is cured to make an aluminum powder modified full-information surface silicone mold;

[003...

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Abstract

The invention discloses an urban sludge gelcasting method of an aluminum powder modified full information surface silicone mould. The urban sludge gelcasting method is characterized by comprising thefollowing steps: adding aluminum powder into silica gel and uniformly stirring to obtain aluminum powder modified silica gel; adjusting the viscosity of the aluminum powder modified silica gel by using a silica gel diluent, adding a curing agent into the aluminum powder modified silica gel, uniformly stirring and then uniformly coating on the surface of a silicone mold; after the aluminum powder modified silica gel is cured, adding an initiator and a catalyst into urban sludge gelcasting slurry for uniform stirring, injecting a mixture into the silicone mold, curing at certain temperature, demoulding, drying, fettling and then firing. According to the urban sludge gelcasting method disclosed by the invention, the electrochemical characteristics (or surface chemical potential characteristics) of the silicone surface are changed by adding the aluminum powder, so that a C=C double bond in an organic monomer acrylamide molecule in the gelcasting slurry is successfully broken under the action of initiator ammonium sulfate to generate polymerization reaction; by adding the aluminum powder to modify the surface of the silicone mold, the surface curing strength of the cured green body is completely equivalent to that of a metal mold green body, so that surface information of the green body is complete.

Description

technical field [0001] The invention relates to an aluminum powder-modified full-information surface silica gel mold urban mud injection molding method, which belongs to the technical field of ceramic material preparation. Background technique [0002] With the continuous improvement of living standards, people's requirements for the beautification and original ecology of the home environment and social public environment continue to increase. However, every artist or artist needs to spend a lot of time, money and energy to create a work. It cannot satisfy people's pursuit of beauty, so there is an urgent need for a method that can reproduce the exquisite works of artists or artists in large quantities at low cost; [0003] Every exquisite work of art is expressed by full-information surfaces such as creative graphics and graphic surface textures, animal skin hairs, and surface bumps, so their shapes are extremely complex. The best way to solve the above problems is to use ...

Claims

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Application Information

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Patent Type & AuthorityApplications(China)
IPC IPC(8): C04B33/132C04B33/28C04B33/13B28B7/34C09D1/00
CPCB28B7/346C04B33/1305C04B33/1315C04B33/1321C04B33/1328C04B33/28C04B35/63444C04B2235/6023C04B2235/656C04B2235/6567C09D1/00Y02P40/60
Inventor何静唐竹兴杨书刚
OwnerSHANDONG UNIV OF TECH