Stack height tolerance compensating busbar structure

a height tolerance and busbar technology, applied in the direction of connection contact member material, current conducting connection, coupling device connection, etc., can solve the problems of inability to maintain the space efficiency of a solid connector, inability to use flexible braided connectors as a practical means to meet the needs of vehicle manufacturers, and inability to meet the requirements of rigid connectors. achieve the effect of strict space requirements and cost effectiv

Active Publication Date: 2011-01-13
GM GLOBAL TECH OPERATIONS LLC
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

The invention provides a cost-effective electrical connector that allows for movement between two points in an electrical system while maintaining space requirements. The connector rotates around fasteners that are coupled to a fixed body, allowing for changes in height of the fixed body without compromising the electrical connection. This design can be used in fuel cell stacks and other electrical systems.

Problems solved by technology

Flexible braided connectors have failed as a practical means to meet the needs of vehicle manufacturers.
The braided connectors contain air space in the braids and do not maintain the space efficiency of a solid connector.
Despite a capability of allowing sufficient movement of a fuel cell stack, braided connectors have proven too expensive to be feasible, while additionally failing to fall within the stringent space requirements.
Cantilever style bus bars are an inadequate option as well.
While a cost effective option, the cantilever style bus bars require a large space to accommodate the varying height of a fuel cell stack, limiting the use thereof in vehicle applications.
If the stack height changes over time, the sliding joint connector may not provide adequate engagement of the fork and blade.
The sliding joint connectors have proved a restrictive option for electrical connections at the end of a fuel cell stack due to a high cost, space requirements, and limited range of movement.
Accordingly, sliding joint connectors are not a desired choice for vehicle manufacturers.

Method used

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  • Stack height tolerance compensating busbar structure
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  • Stack height tolerance compensating busbar structure

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Embodiment Construction

[0021]The following detailed description and appended drawings describe and illustrate an embodiment of the invention. The description and drawings serve to enable one skilled in the art to make and use the invention, and are not intended to limit the scope of the invention in any manner.

[0022]Referring to FIGS. 1-3, there is illustrated an electrical connector assembly 10 according to the present invention. The electrical connector assembly 10 includes an electrical connector 12 and a plurality of contacts 14. The electrical connector assembly 10 is adapted to be fastened to an upper end unit 16 of a fuel cell assembly 17 by a plurality of fasteners 18. The fuel cell assembly 17 includes the upper end unit 16, a lower end unit 19, and a fuel cell stack 23 disposed therebetween. The components of the fuel cell assembly 17 are typically held together by a compression system.

[0023]The electrical connector 12 includes spaced apart apertures 20, 22 formed therein. In the embodiment show...

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Abstract

An electrical connector assembly is disclosed, the assembly having an electrical connector and a plurality of contacts coupled to a plurality of fixed bodies by plurality of fasteners adapted to facilitate relative movement of the electrical connector and the contacts relative to the fixed bodies while maintain an electrical communication.

Description

FIELD OF THE INVENTION[0001]The invention relates to electrical connectors and more particularly to a busbar for a fuel cell stack.BACKGROUND OF THE INVENTION[0002]Fuel cell systems are increasingly being used as a power source in a wide variety of applications. Fuel cell systems have been proposed for use in power consumers such as vehicles as a replacement for internal combustion engines, for example. Such a system is disclosed in commonly owned U.S. patent application Ser. No. 10 / 418,536, hereby incorporated herein by reference in its entirety. Fuel cell systems may also be used as stationary electric power plants in buildings and residences, as portable power in video cameras, computers, and the like. Typically, the fuel cell systems generate electricity used to charge batteries or to provide power for an electric motor.[0003]Fuel cells are electrochemical devices which directly combine a fuel such as hydrogen and an oxidant such as oxygen to produce electricity. The oxygen is t...

Claims

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Application Information

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Patent Type & AuthorityApplications(United States)
IPC IPC(8): H01R13/642H01M50/50
CPCH01M8/0247H01M8/248H01M2008/1095H01R4/34Y02E60/50H01R4/68H01R13/03H01R13/2435H01R4/4881
InventorANDREAS-SCHOTT, BENNOMIGLIORE, THOMAS P.
OwnerGM GLOBAL TECH OPERATIONS LLC