Stitchless dorsal padding for protective sports gloves and other protective gear
a technology of protective gloves and dorsal padding, which is applied in the direction of racket sports, protective garments, garments, etc., can solve the problems of compromising flexibility and tactile feel of protection, affecting the handling ability of sticks, and players losing their tactile feel of sticks
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example 1
Sonic-Welded Dorsal Panel
[0053]FIG. 5 is a process drawing illustrating an exemplary process for making a dorsal section of glove 2 for the embodiment of FIG. 1. Initially, at Step 1 the entire array of protective pads 52 can be produced by either cold or heat compression in a tool, for example, cast-in-place by pour-casting into a two-part mold. At step 2, the protective pads 52 can be die-cut either post compression or during compression to attain their finished form. As seen at Step 3 the protective elements can be placed back into the tool / mold and pressed onto a substrate using an adhesive film laid overtop pads 52 to keep them registered. As seen at Step 4, the combined film, substrate and protective pads 52 can be placed into a flatbed high frequency welding station 100 as seen at B. To perform HF welding, two opposing die platens 150, 160 can act as capacitor plates. An oscillating electrical current can be applied to the mold 72 / fabric blank 62 combination between the die p...
example 2
Textile Reinforced Compression Molded Foam Rubber Dorsal Panel
[0055]FIG. 6 is a process drawing illustrating an exemplary process for making a dorsal section of glove 2 for the embodiment of FIG. 2. Initially, at Step 1a mold fabricated with protective element cavities can be pre-heated. At Step 2 an optional thermoplastic polyurethane (TPU) film can be laid on the bottom portion of the mold. One skilled in the art should understand that the TPU film may be omitted to reduce manufacturing cost. At Step 3 the mold can be closed and dorsal section of glove 2 can be vacuum formed by releasing the air out of the bottom portion of the tool / mold so that the TPU film lines the bottom of the tool. At step 4 polyurethane can be poured into the tool / mold using multiple gates, to allow the polyurethane to completely fill the tool cavities. At Step 5 the tool can be put on a conveyer through an oven. The polyurethane can thermally expand to fill the tool / mold cavities. At Step 6 the tool can be...
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