Method for forming plates on basis of vibration by aid of flexible male die

A plate and punch technology, applied in the field of plate soft punch forming based on vibration, can solve the problems of complex forming equipment, numerous processing passes, and high investment costs, so as to suppress the occurrence and development of cracks, and promote fluidity and force transmission Performance, the effect of improving the forming limit

Active Publication Date: 2014-07-16
YANSHAN UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

In order to solve the processing problems of such difficult-to-form materials, the current processing methods have problems such as numerous processing passes, complex forming equipment, and high input costs.

Method used

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  • Method for forming plates on basis of vibration by aid of flexible male die
  • Method for forming plates on basis of vibration by aid of flexible male die
  • Method for forming plates on basis of vibration by aid of flexible male die

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0022] (1) Fix the upper and lower mold bases on the upper and lower worktables of the stamping machine respectively, and place the AA1020 aluminum sheet between the die and the blank holder;

[0023] (2) The blank-holding force applying device is composed of four springs, and the initial blank-holding force is applied to the sheet through the blank-holding ring, the metal sheet blank is pressed tightly, and the blank-holding ring and the metal sheet form a cylindrical shape as a barrel; by The blank-holding force applying device exerts the blank-holding force on the metal sheet through the blank-holding ring, which can suppress the wrinkling of the sheet in the flange area and ensure the smooth progress of deep drawing;

[0024] (3) Pour ceramic particles with a particle size of 0.125-0.25 mm into the feeding barrel, and the pouring height is 1.2 times the diameter of the barrel;

[0025] (4) The vibrating devices evenly installed on the blank holder ring, that is, four elect...

Embodiment 2

[0029] (1) Fix the upper and lower mold bases on the upper and lower worktables of the stamping machine respectively, and place the 304 stainless steel plate between the die and the blank holder;

[0030] (2) The blank-holding force applying device is composed of four hydraulic cylinders, which apply initial blank-holding force to the sheet through the blank-holding ring, the metal sheet blank is pressed tightly, and the blank-holding ring and the metal sheet form a cylindrical shape, as Barrel; the blank-holding force exerted by the blank-holding force applying device on the metal sheet through the blank-holding ring can suppress the wrinkling of the sheet in the flange area and ensure the smooth progress of deep drawing;

[0031] (3) Pour steel shot particles with a particle size of 0.2-0.3 mm into the feeding barrel, and the charging height is twice the diameter of the barrel;

[0032] (4) The vibrating devices evenly installed on the blank holder ring, that is, four pneuma...

Embodiment 3

[0036] (1) Fix the upper and lower mold bases on the upper and lower worktables of the stamping machine respectively, and place the 6061 aluminum alloy plate between the die and the blank holder;

[0037] (2) The blank-holding force applying device is composed of four springs, and the initial blank-holding force is applied to the sheet through the blank-holding ring, the metal sheet blank is pressed tightly, and the blank-holding ring and the metal sheet form a cylindrical shape as a barrel; by The blank-holding force applying device exerts the blank-holding force on the metal sheet through the blank-holding ring, which can suppress the wrinkling of the sheet in the flange area and ensure the smooth progress of deep drawing;

[0038] (3) Pour SiO2 particles 8 with a particle size of 0.15-0.20 mm into the feeding barrel, and the pouring height is 1.5 times the diameter of the barrel;

[0039] (4) The ultrasonic vibrator installed on the top of the indenter starts to excite the ...

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Abstract

The invention discloses a method for forming plates on the basis of vibration by the aid of a flexible male die. Machining equipment for implementing the method mainly comprises a lower die holder, a female die, a blank holder, granular media, a blank holder force applying device, a vibration device, a punch, an upper die holder, guide columns, guide sleeves and the like. The method includes placing a metal plate between the female die and the blank holder when the metal plate is about to be machined and formed, enabling the blank holder to apply blank holder force, then adding the granular media into a barrel formed by the blank holder and the metal plate, enabling a pressure head to compress the media under the effect of pressure, applying the pressure to the plate and performing deep drawing forming on the plate by the aid of the flexible male die; enabling the vibration device to apply vibration on the punch, the blank holder and the female die individually or jointly. The method has the advantages that friction and deformation resistance among the plate and the dies can be reduced under the effect of vibration excitation, the flowability and the force transfer property of the granular media can be promoted, plate forming limit can be upgraded, and the method is favorable for machining and forming components in complicated shapes; the granular media can be reused, accordingly, the die machining cost and energy consumption can be reduced, and the method is favorable for environmental protection.

Description

technical field [0001] The invention relates to a method for forming metal sheets. Background technique [0002] With the rapid development of my country's automobile, aerospace, military and other industries and the requirements for energy saving and consumption reduction, there is an increasing demand for some high-precision, complex-shaped lightweight alloy or high-strength alloy sheet metal parts. However, it is difficult to form these materials by conventional deformation methods, which becomes the bottleneck of their processing and forming. Therefore, the plastic processing technology of such difficult-to-form materials has become a research hotspot. In order to solve the processing problems of such difficult-to-form materials, the current processing methods have problems such as numerous processing passes, complex forming equipment, and high input costs. Contents of the invention [0003] The invention aims to provide a vibration-based sheet material soft punch fo...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B21D22/22B21D24/16
Inventor 曹秒艳赵长财董国疆
Owner YANSHAN UNIV
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