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Transmission gearbox

A gearbox and gear technology, applied in belts/chains/gears, components with teeth, portable lifting devices, etc., can solve the problems of high processing cost, high processing difficulty, long processing time, etc., to improve mechanical performance, The effect of reducing the difficulty of processing and reducing the production cycle

Inactive Publication Date: 2015-12-02
QUZHOU YOUDE IND DESIGN
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0011] The technical problem solved by the present invention is: in order to solve the technical defects such as complex process, long processing time, high processing difficulty and high processing cost in the prior art of processing gears, a gear box is provided, especially a gear box which adopts a multi-plate toothed The gearbox of the gears made of superimposed thin sheet parts and filled with metal solution to fill the gap during quenching achieves the technical purpose of low-cost, fast manufacturing of high-physical performance gears and reducing the cost of manufacturing gearboxes

Method used

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Examples

Experimental program
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Effect test

example 1

[0074] Example 1: if Figure 1 to Figure 38 As shown, a gear box is disclosed, and the box includes a box, a shaft, and a gear. A shaft is installed in the box, and there are gears on the shaft. It is characterized in that: the gear adopts a laminated gear; The gear includes a gear body 5, and the gear body 5 is formed by superimposing a plurality of toothed sheet parts 1. There is at least one connection hole 2 on the sheet part 1, and the connection holes 2 after the superposition of the plurality of sheet parts 1 overlap to form a The through holes and the connecting holes 2 are fixedly connected by connecting pieces to form a gear body 5. The gear body 5 is quenched and heated and then immersed in the metal solution. The gear body 5 is taken out of the metal solution and subjected to a quenching and cooling process. The metal solution is cooled and solidified into metal and filled. between the thin parts 1 of the gear body 5 and the surface of the gear body 5, and adopt th...

example 2

[0085] Example 2: if Figure 1 to Figure 4 As shown, the rack is processed by the method of Example 1, and the following processing steps are adopted:

[0086] Step 1): The 45# steel plate with a thickness of 0.2mm is processed into a sheet rack-shaped part 1-1 by one of methods of stamping, wire cutting, laser cutting, plasma cutting, and high-pressure liquid force cutting, and a sheet rack-shaped part 1- There are two connecting holes 2 on 1;

[0087] Step 2): Then 8 thin slice rack-shaped parts 1-1 enter the rack-shaped mold 3 for superposition and splicing to form a rack shape. through hole;

[0088] Step 3): Then insert connecting parts such as rivets or bolts between the connecting holes of the above-mentioned shaped racks for fixed connection, forming a short rack 5-1;

[0089] Step 4): The semi-finished product inspection is carried out to described short rack 5-1, the qualified short rack 5-1 that reaches drawing outline design requirement enters next step, unquali...

example 3

[0096] Example 3: if Figure 1 to Figure 4 As shown, the rack is processed by the method of Example 2, and the following processing steps are adopted:

[0097]Step 7) Completed in the vacuum box, the metal solution immersed in the short rack 5-1 is selected from any one of the following or a mixture of two or more in any proportion: lead liquid, tin liquid, copper liquid, copper liquid, aluminum liquid ;

[0098] During the process of immersing the gear body in the metal solution in the vacuum box, turn off the vacuum pump and quickly open the intake valve to allow the air to enter the vacuum box quickly. When the pressure in the vacuum box is balanced with the normal pressure, close the intake valve and turn on the vacuum pump again pressure suction;

[0099] All the other steps are identical with example 2;

[0100] The manufactured gears are installed on the shafts in the casing of the gearbox to assemble the gearbox.

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Abstract

The invention relates to a transmission gearbox, in particular to a transmission gearbox which is formed by stacking a plurality of toothed sheet parts and of which clearances are filled with metallic solutions in the quenching process. The transmission gearbox comprises a box body, a shaft and a gear. The shaft is mounted in the box body, and the gear is arranged on the shaft. The transmission gearbox is characterized in that a laminated gear serves as the gear; the gear comprises a gear body, the gear body is formed by stacking a plurality of toothed sheet parts, and at least one connecting hole is formed in each sheet part; the connecting holes obtained after the sheet parts are stacked are overlapped to form through holes, and the connecting holes are fixedly connected through connecting pieces to form the gear body; the gear body is soaked in the metallic solutions after being quenched and heated, and the gear body is taken out of the metallic solutions to be subjected to a quenching and cooling process; and the metallic solutions are cooled and solidified into metal, and the portions between the sheet parts of the gear body and the surface of the gear body are filled with the metal. The technical aims of achieving low cost, fast manufacturing the gear with high physical performance and reducing the cost for manufacturing the transmission gearbox are achieved.

Description

technical field [0001] The invention relates to a gear gearbox, in particular to a gearbox which adopts a gear which is formed by stacking a plurality of thin sheet parts with teeth and fills gaps with molten metal during quenching. Background technique [0002] Gearboxes are widely used in the mechanical field. Gearboxes usually change the speed of the driving shaft and driven shaft through the transmission of gears with different numbers of teeth. In the production process of gearboxes, the production of gears is a technical problem. [0003] Gears refer to the mechanical elements with teeth on the rim that can continuously mesh to transmit motion and power. The initial gear transmission in China has been used since the Three Kingdoms period, and there have been records of gear transmission in foreign countries in 300 BC. Therefore, gear transmission in It has been widely used in the field of machinery since ancient times. [0004] Common gears can be divided into gears w...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): F16H55/17B23P15/14
CPCF16H55/17B23P15/14
Inventor 吴超
Owner QUZHOU YOUDE IND DESIGN