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Speed changing box for cement gear

A gearbox and gear technology, applied in the gearbox field of gears, can solve the problems of high processing cost, difficult processing, long processing time, etc., and achieve the effects of improving mechanical performance, reducing processing difficulty, and reducing difficulty.

Inactive Publication Date: 2015-12-09
QUZHOU YOUDE IND DESIGN
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0011] The technical problem solved by the present invention is: in order to solve the technical defects such as complex process, long processing time, high processing difficulty and high processing cost in the prior art of processing gears, it provides a cemented gear gearbox, especially relates to a gear box made of multi-plate quenching The toothed thin sheet parts are superimposed into a gear body and the gear body is dipped in rubber to achieve the technical purpose of low-cost, fast manufacturing of high-physical performance gears, and reducing the cost of manufacturing gearboxes

Method used

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  • Speed changing box for cement gear
  • Speed changing box for cement gear
  • Speed changing box for cement gear

Examples

Experimental program
Comparison scheme
Effect test

example 1

[0074] Example 1: if Figure 1 to Figure 38 As shown, a cemented gear gearbox is disclosed. The gearbox includes a box, a shaft, and a gear. A shaft is installed in the box, and there are gears on the shaft. It is characterized in that: the gear adopts a multi-layer dipped gear; The gear includes a gear body 5, and the gear body 5 is formed by superimposing a plurality of quenched toothed sheet parts 1. The thin sheet parts 1 have at least one connecting hole 2. After the multi-sheet sheet parts 1 are stacked, The connecting holes 2 are overlapped to form through holes, and the connecting holes 2 are fixedly connected to form a gear body 5 by connecting pieces, and then the gear body 5 is immersed in glue, and after the gear body 5 is taken out from the glue, the glue solidifies and fills each part of the gear body 5. Between the sheet parts 1 and the surface of the gear body, the processing steps of the gear are as follows:

[0075] Step 1): the sheet metal is machined into ...

example 2

[0082] Example 2: if Figure 1 to Figure 4 As shown, the rack is processed by the method of Example 1, and the sheet rack-shaped parts 1-1 are superimposed and spliced ​​into a short rack 5-1, and a rack-shaped gear body 5, the surface of the gear 5 and each sheet part There is metal powder between 1, after the gear body 5 is taken out from the glue, the glue and metal powder are solidified and filled between the thin parts 1 of the gear body 5 and the surface of the gear body 5, the specific steps are:

[0083] Step 1): The 45# steel plate with a thickness of 2mm is processed into a sheet rack-shaped part 1-1 by one of the methods of stamping, wire cutting, laser cutting, plasma cutting, and high-pressure liquid force cutting, and a sheet rack-shaped part 1-1 There are two connecting holes 2;

[0084] Step 2): Carry out quenching treatment to the thin slice rack-shaped parts 1-1 after forming, and quenching adopts any one of processes such as high-frequency quenching, interm...

example 3

[0091] Example 3: if Figure 1 to Figure 2 as well as Figure 5 to Figure 7 As shown, the method of Example 1 or 2 is used to process long racks. When producing long racks, the specific arrangement method of thin slice rack-shaped parts 1-1 is: first, on the rack-shaped mold, more than one thin slice tooth The bar-shaped parts 1-1 are connected to form a long rack-shaped sheet part, and then the multi-layer connection to form a long rack-shaped sheet part is superimposed. Shaped sheet parts are spliced ​​in the way of dislocation and superposition, and the long rack-shaped sheet parts are spliced ​​in multiple layers to form a long rack shape, and the connection holes after the superposition of multiple long rack-shaped sheet parts are overlapped to form through holes; The gears are installed on the shafts in the case of the gearbox, and the gearbox is assembled.

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Abstract

The invention relates to a speed changing box for a cement gear, in particular to the speed changing box for the cement gear with a gear body formed by laminating a plurality of quenched sheet parts with teeth and dipped with glue. The speed changing box comprises a box body, a shaft and the gear, the shaft is installed in the box body, and the gear is arranged on the shaft. The gear speed changing box is characterized in that the gear is the multilayer cement gear; the gear comprises a gear body, and the gear body is formed by laminating the multiple quenched sheet parts with the teeth; at least one connecting hole is formed in each sheet part, the connecting holes are laminated to form a through hole after the sheet parts are laminated, and the connecting holes are fixedly connected into the gear body through connecting pieces; and then the gear body is dipped with the glue, and after the gear body is taken out from the glue, the glue solidifies to be injected into the positions between the sheet parts of the gear body and the surface of the gear body, and the technical aims of rapidly manufacturing the gear with the high physical property in a low-cost manner and reducing the cost for manufacturing the speed changing box are achieved.

Description

technical field [0001] The invention relates to a cemented gear gearbox, in particular to a gearbox that adopts a gear body in which a plurality of quenched thin sheet parts with teeth are superimposed to form a gear body and the gear body is dipped in glue. Background technique [0002] Gearboxes are widely used in the mechanical field. Gearboxes usually change the speed of the driving shaft and driven shaft through the transmission of gears with different numbers of teeth. In the production process of gearboxes, the production of gears is a technical problem. [0003] Gears refer to the mechanical elements with teeth on the rim that can continuously mesh to transmit motion and power. The initial gear transmission in China has been used since the Three Kingdoms period, and there have been records of gear transmission in foreign countries in 300 BC. Therefore, gear transmission in It has been widely used in the field of machinery since ancient times. [0004] Common gears c...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B23P15/14
CPCB23P15/14
Inventor 吴超
Owner QUZHOU YOUDE IND DESIGN