Manufacturing method and manufacturing device of surface-shaped heating facility

A technology of planar heating and manufacturing method, which is applied in the field of manufacturing of planar heaters and manufacturing devices of planar heaters, can solve problems such as overheating, difficulty in improving production efficiency, and increased costs, and achieve the effect of preventing adverse effects

Inactive Publication Date: 2013-09-04
PANASONIC CORP
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] However, in this method, since the laminate is heated from the outside, there is a problem that in order to sufficiently melt the adhesive between the layers, it is necessary to overheat the surface layer material or the substrate material located outside it.
In particular, flat heaters installed on the ground are generally produced in various sizes, so the cost of making molds increases, and it is difficult to increase production because molds need to be replaced when producing flat heaters of different shapes or sizes. efficiency

Method used

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  • Manufacturing method and manufacturing device of surface-shaped heating facility
  • Manufacturing method and manufacturing device of surface-shaped heating facility
  • Manufacturing method and manufacturing device of surface-shaped heating facility

Examples

Experimental program
Comparison scheme
Effect test

Embodiment approach 1

[0049] [structure of planar heater]

[0050] First, refer to Figure 1 to Figure 5 An example of a typical structure of the planar heater manufactured by this invention is demonstrated concretely. figure 1 It is a perspective view showing an example of the completed state of the planar heater in Embodiment 1 of the present invention, figure 2 It is a perspective view showing an example of the state before assembly of the main body of the planar heater, image 3 is showing figure 2 A sectional view of the body shown in its completed state, Figure 4 is to show the composition image 3 A cross-sectional view showing the detailed structure of the components of the main body, Figure 5 is showing Figure 4 It is a perspective view of an example of the specific structure of the heater wire which the main body has shown.

[0051] Such as figure 1 As shown, the planar heater is configured such that a control unit 101 is disposed at one end of a main body 100 composed of a...

Embodiment approach 2

[0140] In the above-described embodiment, at least one electromagnetic induction heating coil may be used in the heating step, preferably a plurality of electromagnetic induction heating coils is used, and it is more preferably configured such that a plurality of electromagnetic induction heating coils are adjacently arranged at a position facing the laminated body, However, the configuration in which a plurality of electromagnetic induction heating coils are adjacently arranged is not particularly limited, and various arrangements can be employed. In addition, as the pressing member, a structure different from that of the pressing roller 730 may be adopted. In Embodiment 2, an example of an adjacent arrangement structure of electromagnetic induction heating coils and another structure of a pressing member will be specifically described with reference to the drawings.

[0141] [Structure of electromagnetic induction heating coil and roller unit]

[0142] In this embodiment, t...

Embodiment approach 3

[0170]In Embodiments 1 and 2, as the electromagnetic induction heating coil, a long plate-shaped coil whose heating surface has a size exceeding the width of the workpiece 110 is used. However, the present invention is not limited thereto. By arranging a plurality of electromagnetic induction heating coils adjacent to each other, shorter electromagnetic induction heating coils can be used. In this embodiment 3, refer to Figure 15 An example of a configuration using a shorter electromagnetic induction heating coil will be specifically described. Figure 15 It is a schematic plan view which shows the example of arrangement|positioning of the electromagnetic induction heating coil of the electromagnetic induction heating apparatus 721 used in the heating process in this Embodiment 3 in schematic plan view.

[0171] In this embodiment, if Figure 15 As shown, as the electromagnetic induction heating coils, a plurality of coils shorter than the width direction of the workpiece 1...

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Abstract

The invention aims to provide a manufacturing method and a manufacturing device of a surface-shaped heating facility, which can perform adhesive bonding on the surface-shaped heating facility without a die and deal with surface-shaped heating facilities withou divergent shapes and sizes. During a heating process, a workpiece (110) is moved while an aluminum plate (411) is heated through an electromagnetic induction heating device (721). The workpice (110) is formed by overlapping a heating unit (400) and a sheet-shaped component. The heating unit (400) is formed by equipping a heating wire (420) on an isothermal plate (410) having the aluminum plate (411). Meanwhile, a plurality of heating coils, for example, two heating coils (722a, 722b) are applied. Therefore, the hot melting type adhesive can be stably fused. Energy conservation during the manufacturing process can be achieved.

Description

technical field [0001] The present invention relates to a method for manufacturing a planar heater and a device for manufacturing a planar heater using an electric heater as a heat source. Background technique [0002] Conventionally, this type of planar heater has a structure obtained by laminating three layers of a base material, a heating unit configured by arranging heating wires on the base material, and a surface material. The gap between the base material and the heating unit and the heating unit It is pasted with the surface material by adhesive. In the manufacturing method of this planar heater, an adhesive is applied to one main surface of the base material or the heating unit, and an adhesive is applied to the other main surface or the surface material of the heating unit, and then, the The substrate material, the heating unit, and the surface layer material overlap to form a laminated body. Then, the laminate is heated from the outside to melt the adhesive betw...

Claims

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Application Information

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Patent Type & AuthorityPatents(China)
IPC IPC(8): F24D13/00
Inventor石川清志内海雅之村田扩木村光一
OwnerPANASONIC CORP