A kind of high-silicon aluminum alloy cylinder liner material and its manufacturing method
A high-silicon aluminum alloy and cylinder liner technology, which is applied in the field of high-silicon aluminum alloy cylinder liner material and its preparation, can solve the problems of affecting the performance of materials and products, high iron content, complex process and the like
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[0136] Preparation method of high silicon aluminum alloy cylinder liner:
[0137] ① Composition design and precise batching: carry out precise batching according to the composition formula of the alloy of the present invention. In the batching method, the high melting point alloy elements such as silicon, iron, nickel, manganese, copper, vanadium, etc., are prepared by the method of master alloy, so that these high melting point alloy elements can be added to the low melting point aluminum, namely The batching is carried out in the form of furnace charge of Al-40%Si, Al-30%Fe, Al-20%Ni, Al-50%Cu, Al-15%Mn, Al-15%V master alloy. The melting point of magnesium is close to the melting point of aluminum, and the batching is carried out in the form of pure metal charge. After batching with the charge of master alloy, if the amount of aluminum is insufficient, it will be supplemented with the charge of pure aluminum.
[0138] ②Smelting, covering and refining:
[0139] It is smelt...
Embodiment 1、 Embodiment 2 and Embodiment 3
[0201] The formulations of the three examples are shown in Table 1.
[0202] Table 1 each embodiment chemical composition (wt%)
[0203]
[0204] Take Example 2 as an example to do batching calculation:
[0205] 1) The chemical composition of embodiment 2 is as follows by weight ratio:
[0206] Si: 21.0%; Fe: 4.0%; Ni: 3.0%; Cu: 2.5%; Mg: 0.6%; Mn: 0.8%; V: 0.2%;
[0207] 2) Calculate the ingredients according to the burden weight of 120 kg:
[0208]Then the weight of each alloying element needs to be:
[0209] Si: 25.2 kg; Fe: 4.8 kg; Ni: 3.6 kg; Cu: 3.0 kg; Mg: 0.72 kg; Mn: 0.96 kg; V: 0.24 kg;
[0210] The weight of Al is: 120 kg - the sum of the weights of the above alloy elements (38.52 kg), which is 81.48 kg.
[0211] 3) Because silicon, iron, nickel, manganese, copper, vanadium and other alloy elements are added in the form of intermediate alloy charge. Therefore, it must be converted into the added weight of the master alloy. but:
[0212] ① To add 25.2 kg o...
Embodiment 2
[0240] Table 4 Example 2 Tribological performance characteristics
[0241]
[0242] Note: The tribological performance test is tested on the RFT-Ⅲ reciprocating friction and wear testing machine.
[0243] 1) The loading pressure is 800N, the loading time is 2.5 hours, the reciprocating speed is 0.5mm / s, the stroke is 50mm, and the lubricating oil is RP4652D oil;
[0244] 2) 38CrMoAl steel bar is the current engine cylinder liner material, the thickness of the nitrided layer is 0.3-0.5mm, and the hardness is greater than or equal to 76HRA; the chrome-plated cast iron bolt is the current engine piston ring material, the coating thickness is 0.08-0.12mm, and the hardness is HRC63-65; The hardness of the silicon-aluminum alloy strip matrix is HBW185-200, the hardness of silicon particles is HV1050, and the hardness of the iron-nickel compound phase is HV680-980.
[0245] Table 5 Example 2 mechanical performance characteristics
[0246]
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