A filter rod forming process quality analysis and traceability system and method thereof

Abstract

The invention relates to a filter stick forming process quality analyzing and tracing system. The system consists of a forming machine electric control system, a process quality parameter acquisition device, an OPC (OLE for Process Control) server, an auxiliary material bar code acquisition device and system, a relationship database server, an application server, a real-time history database server, a field operation terminal, a plastic box RFID (Radio Frequency Identification Devices) writing device, an automation three-dimensional warehouse control system, an automation three-dimensional warehouse and PROFINET industrial Ethernet. According to the filter stick forming process quality analyzing and tracing system, process quality parameters in an equipment production process are acquired in real time through the process quality parameter acquisition device, and real-time monitoring and feedback of the change situations, adjustment situations and abnormal situations of the process quality parameters in a filter bar production process are realized according to a process quality standard of filter bars through an analysis model based on big data and a full-sample statistics technology. Recurrence of quality anomalies is avoided; a delivery command is sent to the automation three-dimensional warehouse control system specific to quality anomalies found through analysis, so that the manual tracing complexity is lowered greatly.

Description

technical field [0001] The invention relates to a filter rod forming process quality analysis and traceability system. Background technique [0002] Under the background of "reducing tar and harm" and responding quickly to market demand, most cigarette manufacturers attach great importance to indicators such as cigarette sensory quality and tar content, and filter rods are the main factors that affect the sensory quality and tar content of cigarette products. One of the factors, its quality is related to many factors such as raw materials used, production equipment, molding process parameters and so on. [0003] Forming machine is an important cigarette machine equipment in addition to cigarette machine and packaging machine. The tracking control of its production process quality parameters not only affects the process quality of direct filter rods, but also affects the sensory quality of cigarettes and product tar stability. [0004] At present, the forming equipment of mo...

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Problems solved by technology

However, the manual collection method has data errors and omissions, and the availability of data is low, which even leads to complete errors in the final analysis results, making it impossible to complete the monitoring and improvement of filter rod process quality.

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