Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

A Multicolor Oxidation Process for Aluminum Die Castings

A technology of aluminum die casting and oxidation process, which is applied in the direction of manufacturing tools, casting equipment, metal processing equipment, etc., can solve the problems of damaged workpiece surface quality and mechanical properties, eddy current entrainment of die-casting fluid, affecting surface quality, etc., and achieve structural strength Unaffected, evenly distributed, and the effect of improving mechanical properties

Active Publication Date: 2021-11-30
NANTONG WOTELI MASCH MFG CO LTD
View PDF13 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] The following defects exist in the production process of aluminum die castings: 1. For aluminum die castings with special structures, at present, the aluminum die castings are first die-casted, oxidized and colored, and then surface treatment such as drilling and chamfering is carried out. Burrs and other steps will damage the surface quality and mechanical properties of the workpiece; 2. When the aluminum die-casting is re-cast, the die-casting liquid will produce separation or eddy current, resulting in the phenomenon of eddy current entrainment in the die-casting liquid, so the die-casting liquid is easy to produce during the die-casting process. More bubbles, large number of bubbles and irregular distribution, affect the surface quality and mechanical properties of aluminum die castings after coloring and oxidation. The tensile strength can only reach 180MPa at most, and the elongation of aluminum die castings can reach 1.55% at most

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0040] A polychromatic oxidation process for aluminum die castings comprising:

[0041] S1. Preheating the melting furnace, drying the side wall of the melting furnace, the drying time is 24 hours, the temperature is 60°C, and the inner wall of the melting furnace is preheated to 210°C;

[0042] S2. Melt the molten material, take aluminum or aluminum alloy and put it into the melting furnace for melting. aluminum liquid;

[0043] S3. Spraying granular aluminum alloy flux, spraying the aluminum alloy flux on the upper end surface of the molten aluminum at a uniform speed, and covering the surface of the molten aluminum with the granular aluminum alloy flux;

[0044]S4. Filter the molten aluminum, and filter the molten aluminum. Before filtering, the filter screen needs to be preheated, and the preheating temperature is 60°C;

[0045] S5. Vacuum die-casting forming, preheating the upper and lower molds of the die-casting machine respectively, pouring the filtered aluminum liqu...

Embodiment 2

[0057] A polychromatic oxidation process for aluminum die castings comprising:

[0058] S1. Preheat the smelting furnace, dry the side wall of the smelting furnace, the drying time is 26 hours, the temperature is 70°C, and the inner wall of the smelting furnace is preheated to 220°C;

[0059] S2. Melt the molten material, take aluminum or aluminum alloy and put it into the melting furnace for melting. aluminum liquid;

[0060] S3. Spraying granular aluminum alloy flux, spraying the aluminum alloy flux on the upper end surface of the molten aluminum at a uniform speed, and covering the surface of the molten aluminum with the granular aluminum alloy flux;

[0061] S4. Filter the aluminum liquid, and filter the aluminum liquid. Before filtering, the filter screen needs to be preheated, and the preheating temperature is 65°C;

[0062] S5. Vacuum die-casting, preheating the upper and lower molds of the die-casting machine respectively, pouring the filtered aluminum liquid into th...

Embodiment 3

[0072] A polychromatic oxidation process for aluminum die castings comprising:

[0073] S1. Preheating the melting furnace, drying the side wall of the melting furnace, the drying time is 30 hours, the temperature is 80°C, and the inner wall of the melting furnace is preheated to 230°C;

[0074] S2. Melt the molten material, take aluminum or aluminum alloy and put it into the melting furnace for melting. aluminum liquid;

[0075] S3. Spraying granular aluminum alloy flux, spraying the aluminum alloy flux on the upper end surface of the molten aluminum at a uniform speed, and covering the surface of the molten aluminum with the granular aluminum alloy flux;

[0076] S4. Filter the aluminum liquid, and filter the aluminum liquid. Before filtering, the filter screen needs to be preheated, and the preheating temperature is 70°C;

[0077] S5. Vacuum die-casting forming, preheating the upper and lower molds of the die-casting machine respectively, pouring the filtered aluminum liq...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
tensile strengthaaaaaaaaaa
tensile strengthaaaaaaaaaa
tensile strengthaaaaaaaaaa
Login to View More

Abstract

The invention relates to a multicolor oxidation process for aluminum die castings, a multicolor oxidation process for aluminum die castings, comprising: S1, preheating melting furnace; S2, melting molten material; S3, spraying granular aluminum Alloy flux; S4, filtered aluminum liquid; S5, vacuum die-casting; S6, high gloss soaking treatment; S7, drilling; S8, sandblasting; S9, wire drawing; S10, milling C corner; S11, one color oxidation; surface; S13, two-color oxidation. The invention has the following advantages: the mechanical properties and structural strength of the produced aluminum die casting are guaranteed.

Description

Technical field: [0001] The invention relates to the field of oxidation of aluminum die castings, in particular to a multi-color oxidation process for aluminum die castings. Background technique: [0002] The principle of die-casting process is to use high pressure to press molten metal into the cavity of a precision metal mold at high speed, and the molten metal is cooled and solidified under pressure to form a casting. The production efficiency of die-casting is high, and it can die-cast complex shapes, precise dimensions, clear outlines, and excellent surface quality. Die castings with high strength and hardness are widely used and developed rapidly. Aluminum die castings have good performance and process performance, so die castings develop rapidly and are widely used in various industrial sectors. extremely important position. [0003] The following defects exist in the production process of aluminum die castings: 1. For aluminum die castings with special structures, a...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Patents(China)
IPC IPC(8): C25D11/12C25D11/14C25D11/16B22D1/00B22D43/00B22D18/02B22D27/15B23P15/00
CPCB22D1/00B22D18/02B22D27/15B22D43/004B23P15/00C25D11/12C25D11/14C25D11/16
Inventor 张红波毛飞熊
Owner NANTONG WOTELI MASCH MFG CO LTD
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products