Simulated Masonry Wall Panel with Improved Seam Integration

a technology of seam integration and simulated masonry, applied in the field of wall coverings, can solve the problems of affecting the precision of the panels, affecting the accuracy of the panels, and difficulty in concealing the panel-to-panel identity of the panels formed with simulated hand laid stone or brick patterns

Inactive Publication Date: 2011-03-17
DERBY BUILDING PROD LLC
View PDF38 Cites 32 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

[0005]It is an object of the present invention to provide a wall covering comprised of panels forme

Problems solved by technology

Since the panels are identically molded, a panel-to-panel identity can be easily noticed if the panels are not carefully installed, which can be tedious and time consuming.
Concealing the panel-to-panel identity of panels formed with simulated hand laid stone or brick patterns has been particularly difficult.
Because of the small depth of the flange receiving slot, particularly with the shorter height simulated stone or brick, the tooling required during injection molding of the panel must be so thin that it can be subjected to warpage or breakage, causing variances in formation of the slot that can impede th

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Simulated Masonry Wall Panel with Improved Seam Integration
  • Simulated Masonry Wall Panel with Improved Seam Integration
  • Simulated Masonry Wall Panel with Improved Seam Integration

Examples

Experimental program
Comparison scheme
Effect test

Embodiment Construction

[0036]Referring now more particularly to the drawings, there is shown an illustrative wall covering 10 comprising a plurality of panels 11 in accordance with the invention. The panels 11, which preferably are molded of thermoplastic material, are formed with a simulated stone and mortar design, typical of hand-laid stone masonry. The simulated stone 12 in this case is generally disposed in a plurality of parallel horizontal rows with the stones 12 being isolated from each other by simulated lines of mortar 14. The stones 12 protrude outwardly of the mortar lines 14, typical of hand-laid stone, and some of the simulated stones 12 in this instance have a width (i.e. a vertical dimension as viewed in FIG. 1), greater than other of the stones in the row. The simulated stone 12 has irregular outer surfaces consistent with natural stone, and the mortar lines 14 also have a waving, or undulating, non-planar naturally appearing outer surface configuration. While the invention has particular...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

PUM

No PUM Login to view more

Abstract

A wall covering comprised of a plurality of panels formed with a stone and mortar design. The panels are mounted in horizontal courses with a lower marginal edge region of one panel being in overlying relation to the upper marginal edge region of a panel in a previously mounted course. The upper and lower marginal edge regions have a tapered seating design which enable close positioning of the stone and mortar of two mating panels with the mortar lines between the stone being in substantially coplanar relation with each other and where a portion of the simulated stone protrudes downward in different locations so as to create a non-uniform mortar distance between simulates stones on an upper panel from simulated stones on a lower panel, thus further obscuring the seam formed between the panels.

Description

FIELD OF THE INVENTION[0001]The present invention relates generally to wall and roof coverings primarily intended for outdoor usage, and more particularly, to wall coverings comprised of relatively large panels where each are molded or otherwise formed with simulated building elements, and particularly building elements in the form of simulated hand laid masonry, such as stone.BACKGROUND OF THE INVENTION[0002]Various synthetic roof and wall coverings are known, such as those formed of elongated thermoplastic wall panels that are nailed or screwed to a wall or support surface in horizontal courses or rows in partially overlapping relation to each other so as to provide a substantially water repellant, protective layer over the support surface. Such panels, which usually are identically molded, commonly are formed with a plurality of horizontal rows of simulated building elements. Since the panels are identically molded, a panel-to-panel identity can be easily noticed if the panels ar...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

Application Information

Patent Timeline
no application Login to view more
IPC IPC(8): E04C2/38E04C2/30
CPCE04F13/0864
Inventor SCHWARZ, STEFAN HELMUTTRAUBE, ROBERTSCHWARZ, KARIN
Owner DERBY BUILDING PROD LLC
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Try Eureka
PatSnap group products

Browse by: Latest US Patents, China's latest patents, Technical Efficacy Thesaurus, Application Domain, Technology Topic.

© 2024 PatSnap. All rights reserved.Legal|Privacy policy|Modern Slavery Act Transparency Statement|Sitemap