Pipe and pipe sheet expanded connection method

A technology for expansion joints and tubes, which is applied in the field of tube-tube-sheet expansion joints, can solve problems such as stress corrosion at pipe ends, complex contact process, and low labor productivity, and achieve improved seismic performance, quick and easy operation, and stable expansion joint quality Effect

Active Publication Date: 2014-04-30
SICHUAN LUTIANHUA
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, mechanical expansion joints have the following disadvantages: ①The connection strength and compactness of each joint are not uniform
④ There are certain restrictions on the compatibility of expansion joints between tubes and tubesheet materials, such as the expansion joints between titanium tubes and carbon steel, and the expansion joints between aluminum tubes and carbon steel, etc.
⑤ Labor productivity is low, and the expansion of small diameter or thick wall pipes is difficult, and repeated expansion is also difficult
However, rubber expansion joints also have some shortcomings: ① The expansion pressure is unevenly distributed along the axial direction
③ Full thickness expansion cannot be realized
However, the flexible static pressure expansion joint of tube-tubesheet is a complex contact process, which has different behavior characteristics from traditional expansion joints.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0038] Select a tube with a size (mm) of 19×1.5 / 2.0 / 2.5, and clean the iron filings, burrs and oil stains on the tube plate holes one by one; polish the surface of the test tube to be expanded, insert the tubes into the tube plate hole from the back of the tube plate in turn, and stretch The surface of the tube plate is 3mm, and the width of the expansion groove is 10mm; the groove depth is 0.7mm.

[0039] Adjust the expansion joint oil pressure and pressure holding time, the total boost time is 20s, and the pressure holding time is 6s; adjust the expansion joint pressure, the expansion joint oil pressure is 7.5MPa. If there is no visible deformation in the expansion joint of the pipe after the rubber is withdrawn, the expansion joint pressure should be appropriately increased for supplementary expansion. The supplementary expansion oil pressure is 1MPa.

[0040] For the expansion of the tube-tube-sheet joint, after the expansion of the same specification of tubes on each tube...

Embodiment 2

[0042] Select a tube with a size (mm) of 19×1.5 / 2.0 / 2.5, and clean the iron filings, burrs and oil stains on the tube plate holes one by one; polish the surface of the test tube to be expanded, insert the tubes into the tube plate hole from the back of the tube plate in turn, and stretch The surface of the tube plate is 3mm, and the width of the expansion groove is 3mm; the groove depth is 0.5mm. Adjust the expansion joint oil pressure and pressure holding time, the total boost time is 15s, and the pressure holding time is 4s; adjust the expansion joint pressure, the expansion joint oil pressure is 5MPa. If there is no visible deformation in the expansion joint of the pipe after the rubber is withdrawn, the expansion joint pressure should be appropriately increased for supplementary expansion. The supplementary expansion oil pressure is 2.5MPa. For the expansion of the tube-tube-sheet joint, after the expansion of the same specification of tubes on each tube sheet is completed...

Embodiment 3

[0044] Select a tube with a size (mm) of 25×1.5 / 2.0 / 2.5, and clean the iron filings, burrs and oil stains on the tube plate holes one by one; polish the surface of the test tube to be expanded, insert the tubes into the tube plate hole from the back of the tube plate in turn, and stretch The surface of the tube plate is 3mm, and the width of the expansion groove is 8mm; the groove depth is 0.5mm.

[0045] Adjust the expansion joint oil pressure and pressure holding time, the total boost time is 18s, and the pressure holding time is 4s; adjust the expansion joint pressure, the expansion joint oil pressure is 15MPa. If there is no visible deformation in the expansion joint of the pipe after the rubber is withdrawn, the expansion joint pressure should be appropriately increased for supplementary expansion. The supplementary expansion oil pressure is 1MPa.

[0046] For the expansion of the tube-tube-sheet joint, after the expansion of the same specification of tubes on each tube s...

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Abstract

The invention discloses a pipe and pipe sheet expanded connection method which includes the steps: (1) assembling a pipe and a pipe sheet; (2) adjusting expanded connection pressure and pressure maintaining time; (3) connecting a joint of the pipe and the pipe sheet in an expanded manner. By the expanded connection method, stress corrosion resistance and seismic resistance of the joint of the pipe and the pipe sheet can be improved, expanded connection pressure is uniform, expanded connection quality is stable, operation is rapid, simple and convenient, and expanded connection is efficient.

Description

technical field [0001] The invention relates to a tube-tube-sheet expansion joint method, which belongs to the field of machinery. Background technique [0002] In the manufacturing process of shell-and-tube heat exchangers, the tube-tube-sheet joints are mainly connected by welding, expansion joints, expansion-welding joints, visco-expansion and threaded connections. The failure parts of these shell-and-tube equipment manufacturing processes are mainly tube- The quality of the tube-sheet connection joint determines the reliability and service life of the shell-and-tube heat exchanger, which may cause huge economic losses to industrial production. Therefore, the reliability of the tube-tubesheet connection joint is an important issue in the design and manufacture of heat exchange equipment. [0003] In the manufacturing process of shell-and-tube heat exchangers, the tube-tube-sheet joints are mainly connected by welding, expansion joints, and expansion-welding combinations...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B21D39/00B21D53/08
Inventor 宁忠培马歆秦平刚陈一民张伟刘刚冯云郑津洋涂勇阳权富胡锡章李和春肖银生
Owner SICHUAN LUTIANHUA
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