Tube tube sheet expansion joint method

An expansion joint and pipe technology, applied in heat exchange equipment and other directions, can solve the problems of pipe end stress corrosion, repeated expansion difficulty, complex contact process, etc., and achieve the effects of improving seismic performance, uniform expansion pressure, and quick and easy operation.

Active Publication Date: 2016-06-01
SICHUAN LUTIANHUA
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, mechanical expansion joints have the following disadvantages: ①The connection strength and compactness of each joint are not uniform
②The tendency of pipe end stress corrosion is obvious
④ There are certain restrictions on the compatibility of expansion joints between tubes and tubesheet materials, such as the expansion joints between titanium tubes and carbon steel, and the expansion joints between aluminum tubes and carbon steel, etc.
⑤The labor productivity is low, and it is difficult to expand the small diameter or thick-walled pipes, and it is also difficult to repeat the expansion
However, rubber expansion joints also have some shortcomings: ①The expansion pressure is unevenly distributed along the axial direction
②The service life of the sealing rings at both ends and the rubber elastic body is greatly different
③ Full thickness expansion cannot be realized
However, the flexible static pressure expansion joint of tube-tubesheet is a complex contact process, which has different behavior characteristics from traditional expansion joints.

Method used

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  • Tube tube sheet expansion joint method
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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0038] Select a tube with a size (mm) of 19×1.5 / 2.0 / 2.5, and clean the iron filings, burrs and oil stains on the tube plate holes one by one; polish the surface of the test tube to be expanded, insert the tubes into the tube plate hole from the back of the tube plate in turn, and stretch The surface of the tube plate is 3mm, and the width of the expansion groove is 10mm; the groove depth is 0.7mm.

[0039] Adjust the expansion joint oil pressure and pressure holding time, the total boost time is 20s, and the pressure holding time is 6s; adjust the expansion joint pressure, the expansion joint oil pressure is 7.5MPa. If there is no visible deformation in the expansion joint of the pipe after the rubber is withdrawn, the expansion joint pressure should be appropriately increased for supplementary expansion. The supplementary expansion oil pressure is 1MPa.

[0040] For the expansion of the tube-tube-sheet joint, after the expansion of the same specification of tubes on each tube...

Embodiment 2

[0042] Select a tube with a size (mm) of 19×1.5 / 2.0 / 2.5, and clean the iron filings, burrs and oil stains on the tube plate holes one by one; polish the surface of the test tube to be expanded, insert the tubes into the tube plate hole from the back of the tube plate in turn, and stretch The surface of the tube plate is 3mm, and the width of the expansion groove is 3mm; the groove depth is 0.5mm. Adjust the expansion joint oil pressure and pressure holding time, the total boost time is 15s, and the pressure holding time is 4s; adjust the expansion joint pressure, the expansion joint oil pressure is 5MPa. If there is no visible deformation in the expansion joint of the pipe after the rubber is withdrawn, the expansion joint pressure should be appropriately increased for supplementary expansion. The supplementary expansion oil pressure is 2.5MPa. For the expansion of the tube-tube-sheet joint, after the expansion of the same specification of tubes on each tube sheet is completed...

Embodiment 3

[0044] Select a tube with a size (mm) of 25×1.5 / 2.0 / 2.5, and clean the iron filings, burrs and oil stains on the tube plate holes one by one; polish the surface of the test tube to be expanded, insert the tubes into the tube plate hole from the back of the tube plate in turn, and stretch The surface of the tube plate is 3mm, and the width of the expansion groove is 8mm; the groove depth is 0.5mm.

[0045] Adjust the expansion joint oil pressure and pressure holding time, the total boost time is 18s, and the pressure holding time is 4s; adjust the expansion joint pressure, the expansion joint oil pressure is 15MPa. If there is no visible deformation in the expansion joint of the pipe after the rubber is withdrawn, the expansion joint pressure should be appropriately increased for supplementary expansion. The supplementary expansion oil pressure is 1MPa.

[0046] For the expansion of the tube-tube-sheet joint, after the expansion of the same specification of tubes on each tube s...

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Abstract

The invention discloses a pipe and pipe sheet expanded connection method which includes the steps: (1) assembling a pipe and a pipe sheet; (2) adjusting expanded connection pressure and pressure maintaining time; (3) connecting a joint of the pipe and the pipe sheet in an expanded manner. By the expanded connection method, stress corrosion resistance and seismic resistance of the joint of the pipe and the pipe sheet can be improved, expanded connection pressure is uniform, expanded connection quality is stable, operation is rapid, simple and convenient, and expanded connection is efficient.

Description

technical field [0001] The invention relates to a tube-tube-sheet expansion joint method, which belongs to the field of machinery. Background technique [0002] In the manufacturing process of shell-and-tube heat exchangers, the tube-tube-sheet joints mainly adopt connection methods such as welding, expansion joint, expansion welding combination, visco-expansion and threaded connection. The parts where the manufacturing process of these shell-and-tube equipment fails are mainly the tube- The quality of the tube-sheet connection joint determines the reliability and service life of the shell-and-tube heat exchanger, which may cause huge economic losses to industrial production. Therefore, the reliability of the tube-tubesheet connection joint is an important issue in the design and manufacture of heat exchange equipment. [0003] In the manufacturing process of shell-and-tube heat exchangers, the tube-tube-sheet joints are mainly connected by welding, expansion joints, and ex...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B21D39/00B21D53/08
Inventor 宁忠培马歆秦平刚陈一民张伟刘刚冯云郑津洋涂勇阳权富胡锡章李和春肖银生
Owner SICHUAN LUTIANHUA
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