A Flash-free Forging Forming Process of Long Thick Arm Fork Joint and Its Back Extrusion Die

A technology of fork joint and forming process, which is applied in the field of metal parts pressure processing, can solve the problems of difficult forming, waste of metal materials, large draft angle, etc., to improve material utilization, improve production efficiency, and save metal materials Effect

Active Publication Date: 2019-03-29
ZHENGZHOU RES INST OF MECHANICAL ENG CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Due to the large difference in cross-sectional area between the shank and the fork of this kind of forging, the length of the arm of the fork is longer and the thickness is thicker, these characteristics make forging and forming this kind of parts very difficult. The forging process of forging is very difficult. The pre-forging process is more complicated, the forming flash is larger, and because of the shape characteristics, the draft angle of the forging is relatively large, and the machining allowance of the forging is relatively large. The comprehensive analysis adopts the traditional The completion of the process will inevitably lead to a large waste of metal materials, resulting in a waste of resources and energy

Method used

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  • A Flash-free Forging Forming Process of Long Thick Arm Fork Joint and Its Back Extrusion Die
  • A Flash-free Forging Forming Process of Long Thick Arm Fork Joint and Its Back Extrusion Die
  • A Flash-free Forging Forming Process of Long Thick Arm Fork Joint and Its Back Extrusion Die

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Embodiment Construction

[0028] The present invention will be further described in conjunction with example (accompanying drawing):

[0029] Such as figure 2 As shown, the flash-free forging process steps of the long thick arm fork joint of the present invention are as follows:

[0030] a. First, heat one end of the metal bar to be processed. When the temperature reaches the required forging temperature of 1100°C-1180°C, put the heated part into the forward extrusion die to form the shank required for the forging;

[0031] b. Heat the part of the metal bar obtained in step a except for the formed shank part. When the temperature reaches the required forging temperature of 1100°C-1180°C, put the heated part into the upsetting square mold for upsetting and forming required square part;

[0032] c. Carry out additional heat to the formed blank obtained in step b. When the temperature reaches the forging temperature range of 1000°C-1100°C, put it into the back-extrusion die, back-extrude the square par...

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Abstract

The invention discloses a flash-less forging forming technology for a forked connector with a long and thick arm and a backward extrusion die for the flash-less forging forming technology. The technology comprises the following steps that a, firstly one end of a metal bar to be machined is heated, and after the forging temperature range is reached, a heating part is placed into a forward extrusiondie to be subjected to forward extrusion forming so as to obtain a handle rod part required by a forge piece; b, the part, except the formed handle rod part, of the metal bar obtained in the step a is heated, and after the forging temperature range is reached, the heating part is placed into an upsetting die to be subjected to upsetting forming so as to obtain a required square part; c, a formedblank obtained in the step b is subjected to concurrent heating, after the forging temperature range is reached, the formed blank is placed into the backward extrusion die to enable the square part obtained in the step b to be subjected to backward extrusion forming so as to obtain a forked part, and the forge piece is subjected to die stripping and cooling so as to obtain the required forge piece. The backward extrusion die is characterized in that the square contour in a guide concave die body is larger than the square contour in a lower forming concave die body, a guide groove is formed inthe guide concave die body, and a guide boss which is matched with the guide groove formed in the guide concave die body is arranged on the bulge part at the front side and the rear side of a punch.

Description

technical field [0001] The invention belongs to the field of pressure processing of metal parts, and in particular relates to a flash-free forging forming process of a long thick arm fork joint and a reverse extrusion die thereof. Background technique [0002] There are many varieties of fork-shaped forgings. Common forks include universal joint forks, connecting forks, flange forks, sliding forks, etc. For these forks, most of the forging industry in my country has adopted the open type of horizontal split die so far. Produced by the die forging process, the consumption of the flash metal varies with the complexity of the shape of the fork, and the high one can reach more than 30% of the forging's own weight, resulting in a low material utilization rate, which is accompanied by the heating power utilization rate. decrease. [0003] A long thick arm fork joint is used for the connection of some important parts of some special vehicles. The mechanical properties and quality re...

Claims

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Application Information

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Patent Type & AuthorityPatents(China)
IPC IPC(8): B21K1/74B21J5/00B21C23/20B21C25/02
CPCB21C23/20B21C25/02B21J5/002B21K1/74
Inventor王涛刘华刘百宣孙红星刘丹张超张义帅
OwnerZHENGZHOU RES INST OF MECHANICAL ENG CO LTD