Thermal barrier coating material and method for production thereof, gas turbine member using the thermal barrier coating material, and gas turbine

a technology of thermal barrier coating and gas turbine, which is applied in the direction of superimposed coating process, machines/engines, mechanical equipment, etc., can solve the problems of increased thermal conductivity of topcoat, reduced peeling resistance, and increased cost of large-scale gas turbines or the like, so as to achieve adsorption and peeling resistance. high, the effect of high peeling resistan

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a technology of thermal barrier coating and gas turbine, which is applied in the direction of superimposed coating process, machines/engines, mechanical equipment, etc., can solve the problems of increased thermal conductivity of topcoat, reduced peeling resistance, and increased cost of large-scale gas turbines or the like, so as to achieve adsorption and peeling resistance. high, the effect of high peeling resistan

US20100062173A1Inactive Publication Date: 2010-03-11MITSUBISHI HEAVY IND LTD

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examples 1 to 15

[0116]The sample Nos. 1 to 15 described below were prepared.

(Sample No. 1)

[0117]The surface of the base material was grid-blasted with Al2O3 particles and put in a state suitable for low pressure plasma spraying. A CoNiCrAlY alloy layer was then formed to a thickness of 0.1 mm by the low pressure plasma spraying. A ceramic layer comprising porous and partially stabilized ZrO2, which had been partially stabilized by 8 wt % of Y2O3 as an additive, was then formed to a thickness of 0.5 mm by atmospheric pressure plasma spraying. Then, while cooling the rear surface of the base material, the top surface of the ceramic layer was subject to 30 seconds×100 times of irradiations of a laser beam from a carbon dioxide laser. Thus, the heat cycle was repeated. In this process, the top surface of the ceramic layer was heated to a maximum temperature of 1400° C. The irradiation area per spot of the laser beam was 177 mm2 (beam diameter: 15 mm). The entire sample was then cooled to room temperatu...

examples 101 to 136

[0141]Sample Nos. 101 to 136, described below, were prepared.

(Sample No. 101)

[0142]The top surface of the base material was grid-blasted with Al2O3 grains and put in a state suitable for low pressure plasma spraying. A CoNiCrAlY alloy layer was then formed to a thickness of 0.1 mm by the low pressure plasma spraying. A ZrO2-10 wt % Dy2O3-0.1 wt % Yb2O3 layer was then formed to a thickness of 0.5 mm by atmospheric pressure plasma spraying.

(Sample No. 102)

[0143]The top surface of the base material was grid-blasted with Al2O3 grains and put in a state suitable for low pressure plasma spraying. A CoNiCrAlY alloy layer was then formed to a thickness of 0.1 mm by the low pressure plasma spraying. A ZrO2-10 wt % Dy2O3-6 wt % Yb2O3 layer was then formed to a thickness of 0.5 mm by atmospheric pressure plasma spraying.

(Sample No. 103)

[0144]The top surface of the base material was grid-blasted with Al2O3 grains and put in a state suitable for low pressure plasma spraying. A CoNiCrAlY alloy la...

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Abstract

A thermal barrier coating material, containing a metal binding layer laminated on a base material and ceramic layer laminated on the metal binding layer, the ceramic layer comprising partially stabilized ZrO2 which is partially stabilized by additives of Dy2O3 and Yb2O3.

Description

[0001]This is a divisional application of U.S. application Ser. No. 10 / 478,690, filed Dec. 8, 2003, which is a 371 of PCT / JP02 / 05945 filed on Jun. 14, 2002.TECHNICAL FIELD[0002]The invention relates to a thermal barrier coating material, a method of production thereof, and a gas turbine member and a gas turbine to which the thermal barrier coating material is applied, and relates to useful arts which are applicable, for example, to thermal barrier coatings for rotor blades and stator blades of industrial gas turbines as well as for combustors and other parts used in high-temperature environments.BACKGROUND ART[0003]Since high-temperature parts, such as rotor blades and stator blades of industrial gas turbines, and flame tubes, tail pipes, and split rings of combustors, etc., are used in high-temperature environments, they are generally provided with a thermal barrier coating on the surface.[0004]FIG. 11 is a sectional view of a conventional thermal barrier coating.[0005]The conventi...

Claims

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Application Information

Patent Timeline

11 Mar 2010

Publication

US20100062173A1

IPC: B05D1/08; B05D3/06; C23C4/08; C23C4/10; C23C4/18; C23C28/00; F01D5/28

CPC: C23C4/085; C23C4/105; C23C4/18; F01D5/288; F05D2230/40; C23C28/3455; F05D2230/312; F05D2230/311

Inventors: TORIGOE, TAIJI; MORI, KAZUTAKA