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Ionomeric polyester copolymer/organoclay nanocomposites, method of manufacture, and articles formed therefrom

A technology of organoclay and ionomer, applied in the field of nanocomposite materials, can solve the problems of poor performance, low crystallinity and water stability of nanocomposite materials

Inactive Publication Date: 2011-01-12
SABIC GLOBAL TECH BV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] However, random ionomers with ion content higher than 3 mole % have low crystallinity and hydrostability, resulting in poor performance of nanocomposites

Method used

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  • Ionomeric polyester copolymer/organoclay nanocomposites, method of manufacture, and articles formed therefrom
  • Ionomeric polyester copolymer/organoclay nanocomposites, method of manufacture, and articles formed therefrom
  • Ionomeric polyester copolymer/organoclay nanocomposites, method of manufacture, and articles formed therefrom

Examples

Experimental program
Comparison scheme
Effect test

Embodiment

[0101] Parts are parts by weight and temperatures are in degrees Celsius (° C.) unless indicated otherwise.

[0102] The materials used in these examples are listed in Table 1.

[0103] Table 1

[0104]

[0105] general method

[0106] The ingredients of the examples shown in Table 2 below were extruded in a 40mm Werner Pfleiderer twin-screw extruder equipped with an evacuated mixing screw, the temperature of the barrel and die was 240°C-265°C, the screw speed was 150-300rpm. The extruder has 8 separate feeders for different raw materials and can operate at a maximum rate of 136 kg / hr (300 lbs / hr). The extrudate was cooled by a water bath and then pelletized. The test parts were injection molded on a van Dorn molding machine with a temperature setting of about 240°C - 265°C. The pellets were dried in a forced air oven at 120°C for 3-4 hours before injection molding.

[0107] testing method

[0108] The tensile properties of the injection molded parts were tested acco...

Embodiment C1-C4

[0115] Examples C1-C4, E1-E2

[0116] Table 2 summarizes the tensile, impact and thermal properties of PBT nanoclay composites with and without hydropackage (ERL 4221 and sodium stearate). Comparing C3, C4 with C2, it is clear that the use of ionomer polymers resulted in exfoliation of the nanoclays, resulting in higher elongation at break (TE, break) and flexural modulus (FM) at the same time. Furthermore, comparing E1 and E2 with the comparative examples (C2, C3 and C4), it is evident that the use of water-stabilized components did not lead to a significant decrease in tensile properties (TS or TE) and that Izod unnotched impact (IUI ) performance and thermal performance are only slightly degraded. The flexural modulus (FM) of PBT ionomer nanocomposites using water stabilizing components was significantly improved compared to PBT alone (C1).

[0117] Table 2

[0118]

[0119] The above samples were tested for water stability in a pressure cooker at 110°C / 100% humidity....

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Abstract

A composition comprises, based on the total weight of the composition from 79 to 99.79 weight percent of a polyester ionomer component, wherein the polyester ionomer component comprises, based on the polyester ionomer component, 0 to 40 wt.% of a non-ionomeric polyester, and 60 to 100 wt.% of a ionomeric polyester copolymer (i) non-ionomeric ester units and (ii) sulfonated ionomeric ester units, wherein the sulfonated ionomeric ester units are present in an amount from 0.05 to 5 mole percent of the total moles of ester units in the ionomeric polyester copolymer, from 0.1 to 6 weight percent of an organoclay; from 0.1 to 10 weight percent of an epoxy compound; and from 0.01 to 5 weight percent of a catalytic metal salt.

Description

Background of the invention [0001] The present disclosure relates to nanocomposites comprising ionomeric polyester copolymers and organoclays, methods of making them, and articles made therefrom. [0002] Nanocomposites are particle-filled polymer-type composites in which at least one dimension of the dispersed phase is in the nanometer range (typically 10-250 nm). Polymer layered nanocomposites generally possess superior physical and mechanical properties over their microcomposite counterparts, including improved modulus, reduced gas permeability, improved flame retardancy, and improved scratch resistance. Furthermore, nanoscale dispersions of fillers do not cause the brittleness and opacity typically associated with composite materials. [0003] Nanocomposites of the polymeric, intercalation type have been the subject of extensive research over the past decade. Most research in this field has focused on polymer nanocomposites derived from layered silicates such as montmori...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C08K5/098C08K5/1515C08K9/04C08L67/02C08L101/02
CPCC08K5/098C08L101/02C08K5/1515C08K2201/008C08L67/02
Inventor 甘尼什·坎南斯里帕达拉杰·卡拉纳姆史蒂文·J·蒙哥马利小罗伯特·L·舍曼
Owner SABIC GLOBAL TECH BV