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Stereoscopic vision on-line detection method for surface crack of stretched aluminum alloy plate

A surface crack, stereo vision technology, applied in the field of crack geometric size detection and sheet stress, can solve the problems of inability to give crack geometric size information, reduce crack measurement accuracy, and inability to detect small cracks, etc., to achieve real-time measurement and avoid fracture. With the effect of accident and guaranteeing reliability

Inactive Publication Date: 2013-12-18
CHONGQING UNIV
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Problems solved by technology

Under production conditions, the vibration and electromagnetic interference of the processing equipment itself will be coupled into the excitation signal and data acquisition signal of the active detection system through various channels, which can significantly reduce the accuracy of crack measurement, and may not be able to detect small cracks; At present, the passive detection technology mainly detects cracks by using image processing and recognition methods such as wavelet analysis and neural network, which is more focused on solving the problem of "existence" or "absence" of cracks in a certain area, and cannot give the geometric size information of cracks. And this is precisely the key basis for adjusting the stretching process parameters

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  • Stereoscopic vision on-line detection method for surface crack of stretched aluminum alloy plate
  • Stereoscopic vision on-line detection method for surface crack of stretched aluminum alloy plate
  • Stereoscopic vision on-line detection method for surface crack of stretched aluminum alloy plate

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Embodiment Construction

[0066] The preferred embodiments of the present invention will be described in detail below in conjunction with the accompanying drawings; it should be understood that the preferred embodiments are only for illustrating the present invention, rather than limiting the protection scope of the present invention.

[0067] figure 1 It is a schematic diagram of the principle of visual measurement device with dual CCD cameras, figure 2 is the schematic diagram of automatic camera calibration, image 3 It is the schematic diagram of the measurement and monitoring of regional stress level and crack geometric information. Figure 4 It is a principle diagram of the algorithm used to evaluate the stress level of the local area of ​​the plate, as shown in the figure: the visual online detection system for the surface crack of the stretched aluminum alloy plate provided by the present invention includes a visual measurement device, a regional stress measurement module, a crack detection m...

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Abstract

The invention discloses a stereoscopic vision on-line detection method for a surface crack of a stretched aluminum alloy plate. According to the vision detection method, two CCD (Charge Coupled Device) cameras are fixedly connected with equipment so as to keep the constant parameters of the relative position of the CCD cameras; a matched calibrating program is used for automatically finishing a calibrating operation for the parameters of the two cameras; and a special precise mechanical system is used for controlling and outputting focal length parameters of the cameras, so as to realize the precise measurement for space coordinate information of a small object. Accordingly, a real-time measuring algorithm for an area stress and a crack length on the basis of displacement of a surface texture feature point (detecting point) is provided. The measured stress level and crack length information are combined with a crack growth theory, so that the crack threatening estimation and the action forecasting are realized, the optimal stretching technical parameter is confirmed, the belt breaking accident is avoided during a stretching process, the safety of equipment and production personnel is ensured, the yield of products is increased and the application prospect in the panel processing field is wide.

Description

technical field [0001] The invention relates to a detection technology for plate stress and crack geometric dimensions, in particular to an online detection method for surface cracks of stretched aluminum plates based on computer vision. Background technique [0002] In the stretching process of sheet and strip, factors such as quality defects of the sheet to be processed, clamping conditions, and stretching process parameters will cause cracks on the surface of the sheet and strip. It not only determines the quality of the finished product, but may also cause serious belt breakage accidents, damage the stretching equipment, and threaten the personal safety of production personnel. Therefore, it is necessary to strictly monitor the development of surface cracks in real time, adjust the process parameters in time, and ensure the safety of production. went well. [0003] At present, the detection of surface cracks is mainly divided into active and passive methods. The active...

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): G01N21/88G01B11/03G01L1/24
Inventor 王德麾朱才朝丁华锋李大峰蔡奎
Owner CHONGQING UNIV
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