Cleaning method of gearbox of wind-driven generator

A technology for wind power generators and gearboxes, applied in liquid cleaning methods, cleaning methods and utensils, chemical instruments and methods, etc., can solve problems such as poor fluidity, high residual rate of old oil, high viscosity of 320 lubricating oil, etc., to achieve Reduce residual rate and improve cleaning effect

Active Publication Date: 2015-01-07
内蒙古中科凌胜科技有限公司
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  • Application Information

AI Technical Summary

Problems solved by technology

Due to the limitation of the structure of the gearbox, that is, there is a certain distance between the oil discharge port of the gearbox and the bottom of the gearbox body, and the 320 lubricating oil used has the characteristics of high viscosity and poor fluidity, so that the sludge and oil in the box cannot be removed. The c

Method used

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  • Cleaning method of gearbox of wind-driven generator

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Embodiment Construction

[0020] The present invention will be further described below in conjunction with accompanying drawing.

[0021] see figure 1 , the cleaning method of the gear case of wind-driven generator of the present invention adopts special-purpose cleaning equipment, and this cleaning equipment comprises flushing oil container 1, an oil inlet pipe 8 that has high-pressure nozzle, an oil outlet pipe 9, an oil discharge pipe 10, a first Three-way valve 5, second three-way valve 2, cleaning pump group 3, overflow valve 4 and coarse filter 6 and fine filter 7 connected in series, wherein, oil inlet pipe 8 is connected at the outlet end of fine filter 7 and Between the oil filling port of the gear case 20 or the observation hole, the oil inlet pipe 8 can also be connected between the outlet end of the fine filter 7 and the observation hole of the gear case 20; Between the first ports of the second three-way valve 2; the flushing oil container 1 communicates with the third port of the second ...

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Abstract

The invention discloses a cleaning method of the gearbox of a wind-driven generator. The method comprises the steps of old oil discharging, washing, circulated washing, cleaning and circulated cleaning. According to the cleaning method of the gearbox of the wind-driven generator, firstly, No.32 oil with high liquidity and low viscosity serves as the washing oil to wash the inside of the gearbox at high pressure, and also, single-component surfactant and disperse additives can be added inside the washing oil to achieve better washing effects; secondly, the washing oil is circulated and filtered to eliminate particle residues at the bottom of the gearbox, oil residues on the walls, oil dirt and the like and further can deeply reach the dead ends inside the gearbox, where common cleaning manners cannot reach; thirdly, No.320 lubricating oil for normal operation of the gearbox serves as cleaning oil to washing the inside of the gearbox at high pressure, and then the cleaning oil is circulated and filtered to be fully fused with residue waste oil and diluted. Therefore, the waste oil residue rate can be greatly reduced, and further the cleaning effects can be greatly improved.

Description

technical field [0001] The invention relates to a cleaning method for a gear box of a wind power generator. Background technique [0002] As the installed capacity of wind turbines in my country exceeded 60,000 units at the end of last year, more and more wind turbines began to enter the oil change cycle. According to the requirements of gearbox manufacturers and lubricating oil manufacturers, in order to prolong the life of the gearbox and reduce the frequency of oil change, the gearbox must be cleaned before oil change to remove the sludge, oil and metal particles in the gearbox to ensure the replacement The cleanliness of the incoming oil reaches the standard. Especially in the case of changing the oil brand and type, if the residual oil in the gearbox is not completely removed, it will bring serious consequences, that is, the mixing of different brands of lubricating oil will make the wind turbine generator There are abnormal sounds and speeding phenomena. The existin...

Claims

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Application Information

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IPC IPC(8): B08B3/02B08B3/14
CPCB08B3/02B08B3/08B08B3/14
Inventor 沈维汪潮沈怡君汪翼理
Owner 内蒙古中科凌胜科技有限公司
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