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A cloth-free rubber air-guiding long bellows and its forming device and forming method

A molding device and bellows technology, applied in the field of rubber products, can solve the problems of inability to conduct gas normally, inability to bend and use at will, and increase the risk of use, so as to avoid the risk of use, improve the vulcanization effect, and achieve excellent air tightness. sexual effect

Active Publication Date: 2018-09-28
HUBEI HUAQIANG HIGH TECH CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Although the rubber bellows with cloth has high strength, this method adds one or more processes, which is more complicated and costly
However, the rubber bellows wrapped in cloth on the outer layer cannot be directly inspected by the naked eye for defects such as blisters and small cracks on the outer surface, which may cause air leakage due to appearance defects and increase the risk of use; If the rubber material is hard, it cannot be bent and used at will. If the rubber material is soft, it will easily form a dead space at the bend and cannot conduct gas normally.

Method used

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  • A cloth-free rubber air-guiding long bellows and its forming device and forming method
  • A cloth-free rubber air-guiding long bellows and its forming device and forming method
  • A cloth-free rubber air-guiding long bellows and its forming device and forming method

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0041] Such as figure 1 As shown, a long corrugated pipe without cloth rubber air guide includes a corrugated pipe body 1, and the corrugated pipe body 1 includes a pipe body wave crest 2 and a pipe body wave valley 3, and the pipe body wave peak 2 and pipe body wave valley 3 together form a corrugated pipe For the corrugated section of the pipe, the left end of the corrugated pipe body 1 is a left straight section 4, and the right end is a right straight section 5. The above-mentioned corrugated structure can ensure that the bellows has good flexibility, and at the same time can be easily bent, thereby ensuring that the bellows can ventilate normally even when bent by 180°, thereby ensuring its safety.

[0042] Further, the bellows body 1 is made of cloth-free rubber material. By using non-cloth rubber material for molding, it can effectively avoid the problem that although the rubber bellows with cloth has high strength, this method adds one or more processes, which is more...

Embodiment 2

[0053] Such as Figure 1-5 As shown, a forming device for forming a cloth-free rubber air-conducting long bellows, which includes: a flat vulcanizer, a corrugated mandrel, a film pressing device and a demoulding device.

[0054] Further, the corrugated core mold includes a core mold extension section 7, and the right side of the core mold outer body section 7 is provided with a positioning collar 8, and the right side of the positioning collar 8 is the No. 1 optical axis section 9, and the No. 1 optical axis The right side of section 9 is the corrugated section; the corrugated section is composed of core mode peaks 11 and core mode troughs 10 ; the right side of the corrugated section is the second optical axis section 12 .

[0055] Further, wherein, the material of the corrugated mandrel rod is general-purpose mold steel, and the mold material of the air-conducting long tube of the supporting demoulding device is general-purpose mold steel, and the length of the mold and the ...

Embodiment 3

[0063] see Figure 6 A method for forming a cloth-free rubber air-conducting long corrugated pipe with a forming device for forming a non-cloth rubber air-conducting long bellows comprises the following steps:

[0064] 1) Extrude the refined mixed rubber from the special mouth of the screw extruder into a straight pipe 6, the wall thickness of the straight pipe 6 extruded by the special mouth should be the same as the wall thickness of the air guide long bellows body 1, And cut into sections according to the length requirements of the air guide tube.

[0065] 2) Put the straight pipe 6 on the corrugated mandrel, and then put the corrugated mandrel with the straight pipe 6 into the laminating device with the long air guide tube, and then perform vulcanization molding on the vulcanizing machine. During the vulcanization process The vulcanization treatment is carried out by a vacuum-pumped flat vulcanizer, the vulcanization temperature is 165°C, and the vulcanization time is 25 ...

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Abstract

The invention discloses a cloth-free rubber gas guiding long corrugated pipe as well as a forming device and a forming method thereof. The cloth-free rubber gas guiding long corrugated pipe comprises a corrugated pipe body; the corrugated pipe body comprises a pipe body crest and a pipe body trough; the pipe body crest and the pipe body trough together form a corrugated section of the corrugated pipe; and the tail end of the left side of the corrugated pipe body is a left straight section while the tail end of the right side is a right straight section. The inner and outer layers of the gas guiding long corrugated pipe are not wrapped by cloth, and the defects such as sand holes and small cracks in the outer surface can be directly observed by eyes, thereby being convenient and quick and avoiding the risk in use; the pipe body is very soft and can be bent freely according to the using conditions and is flexible to use; the pipe has excellent air tightness, experiences little ventilation resistance and can realize normal ventilation when being bent by 180 degrees; the vulcanization forming is easier and the cost is lower; and the gas guiding long corrugated pipe can be used as a gas guiding pipe matched with a gas mask.

Description

technical field [0001] The invention relates to a non-cloth rubber air-conducting long bellows and its forming device and forming method, especially suitable for being able to be bent at will according to the usage conditions and flexibly used, and can be used as a rubber air-conducting bellows for gas masks, belonging to Technical field of rubber products. Background technique [0002] The more common corrugated pipes on the market are plastic corrugated pipes, because plastic corrugated pipes are easy to injection mold. Some rubber bellows are wrapped with cloth on the outer layer of rubber, and the rubber and cloth are vulcanized together, and some have a layer of cloth inside the rubber as a skeleton layer. Although the rubber bellows with cloth has high strength, this method adds one or more processes, which is more complicated and costly. However, the rubber bellows wrapped in cloth on the outer layer cannot be directly inspected by the naked eye for defects such as ...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B29C33/76B29C33/44B29D23/00A62B18/08
CPCA62B18/08B29C33/444B29C33/76B29D23/00
Inventor 楚文军荣文王立保赵丽梅唐国庆
Owner HUBEI HUAQIANG HIGH TECH CO LTD
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