Eureka AIR delivers breakthrough ideas for toughest innovation challenges, trusted by R&D personnel around the world.

Slag blocking ball for converter

A slag blocking ball and converter technology, which is applied in the field of iron and steel metallurgy, can solve the problems of reducing the amount of slag, installing complex equipment, and high cost of equipment installation and maintenance, and achieves the effect of eliminating the stranded phenomenon, reducing the amount of slag, and improving the success rate.

Active Publication Date: 2016-10-12
SHANDONG IRON & STEEL CO LTD
View PDF9 Cites 3 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] Too much slag in the converter will have adverse effects on the subsequent refining of molten steel and the quality of steel products, and will cause the phenomenon of phosphorus reversion in molten steel, slow slag formation of refining white slag, and excessive inclusions in molten steel.
At present, the slag blocking methods in the process of putting steel into the converter include sliding taphole slag blocking, throwing slag blocking balls, throwing slag blocking cones, throwing slag blocking rods, and pneumatic slag blocking, among which the most widely used The slag method is sliding taphole slag blocking and throwing slag blocking balls. Sliding tapping hole slag blocking is applied to large and medium-sized converters. The sliding tapping hole slag blocking adopts infrared slag recognition technology. When slag injection is detected, And when the percentage of slag content set by the system is exceeded, the computer system will give the sliding plate closing action signal at this time, and the sliding tapping hole will be closed by the hydraulic system. Although the sliding tapping hole slag blocking technology can greatly reduce the amount of slag , but it is impossible to suppress the eddy current slag entrainment during the tapping process. In order to increase the amount of steel tapping, at the end of tapping, although it is known that the molten steel vortex will entangle the converter slag into the ladle, it is necessary to wait until the molten steel is exhausted before closing the slide Tapping hole; the density of the slag blocking ball and the slag blocking plug is between the molten steel and the slag. The slag stopper is often stranded and cannot be accurately flushed into the tapping hole. The hit rate of the slag stopper is low, about 80%, and the slag stopper and the slag stopper cannot suppress the eddy current slag entrainment during the tapping process.
At present, the method of interfering with eddy current slag entrainment is to install a gas injection device such as a breathable brick at the bottom of the furnace near the tapping hole to inject gas into the furnace or extend the gas injection pipe into the converter for gas injection to inhibit Eddy current or the effect of blowing away the slag, but more complicated equipment needs to be installed, and the cost of equipment installation and maintenance is higher

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Slag blocking ball for converter

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0025] like figure 1 As shown, a slag blocking ball for a converter, the slag blocking ball includes a ball base 1 and a handle 3 connected to the ball base, and the surface of the ball base 1 is coated with a gas generating layer 2 with a thickness of 1-50 cm.

[0026] A circle of gas-generating substances is coated on the surface of the sphere base to form a gas-generating layer, which is composed of CaCO 3 , MgCO 3 , BaCO 3 , Calcium aluminate cement is mixed and coated in proportion of 30%:30%:30%:10%, the diameter of the spherical base is 30cm, and the coating thickness of the gas generating material is 10cm. The slag blocking ball is used in conjunction with the sliding plate slag blocking technology to block the slag. When the critical end of tapping is 1 minute, the slag blocking trolley is used to throw the slag blocking ball of the present invention into the vicinity of the tapping hole. Under the high temperature state, the slag blocking The ball produces gas, wh...

Embodiment 2

[0028] like figure 1 As shown, a slag blocking ball for a converter, the slag blocking ball includes a ball base 1 and a handle 3 connected to the ball base, and the surface of the ball base 1 is coated with a gas generating layer 2 with a thickness of 1-50 cm.

[0029] A circle of gas-generating substances is coated on the surface of the sphere base to form a gas-generating layer, which is composed of CaCO 3 , MgCO 3 , BaCO 3 , Silicon aluminate cement is mixed and coated in a proportion of 30%: 40%: 20%: 10%, the diameter of the spherical base is 35cm, and the coating thickness of the gas generating material is 15cm. The slag blocking balls of the present invention are used for slag blocking, and when the critical end of tapping for 1 minute, the slag blocking trolley is used to throw the slag blocking balls into the vicinity of the tapping port. Under the high temperature state, gas is generated, which has the effect of suppressing eddy currents. The generated gas provid...

Embodiment 3

[0031] like figure 1 As shown, a slag blocking ball for a converter, the slag blocking ball includes a ball base 1 and a handle 3 connected to the ball base, and the surface of the ball base 1 is coated with a gas generating layer 2 with a thickness of 1-50 cm.

[0032] A circle of gas-generating substances is coated on the surface of the sphere base to form a gas-generating layer, which is composed of CaCO 3 , MgCO 3 , BaCO 3 , Silicon aluminate cement is mixed and coated in a proportion of 40%:40%:10%:10%, the diameter of the spherical base is 40cm, and the coating thickness of the gas generating material is 20cm. The slag blocking balls of the present invention are used for slag blocking, and when the critical end of tapping for 1 minute, the slag blocking trolley is used to throw the slag blocking balls into the vicinity of the tapping port. Under the high temperature state, gas is generated, which has the effect of suppressing eddy currents. The generated gas provides ...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

The invention discloses a slag blocking ball for a converter. The slag blocking ball comprises a ball matrix (1) and a handle (3), wherein the handle is connected with the ball matrix; the surface of the ball matrix (1) is coated with a gas generating layer (2), which is 10cm to 20cm thick, in an enwrapping manner. According to the slag blocking ball for the converter, by adopting a method of coating the surface of the ball matrix of the slag blocking ball with a circle of substance which can generate gas at a high temperature, the effects of decreasing the occurrence rate of the stranding phenomenon of the slag blocking ball and suppressing the phenomenon that slag is entrapped by a tapping vortex are achieved.

Description

technical field [0001] The invention belongs to the technical field of iron and steel metallurgy, in particular, the invention relates to a slag blocking ball for a converter. Background technique [0002] Too much slag in the converter will adversely affect the subsequent molten steel refining and the quality of the steel, which will lead to phenomena such as phosphorus recovery in molten steel, slow slag formation from refining white slag, and excessive inclusions in molten steel. At present, the slag blocking methods in the process of discharging steel in converters include sliding tapping hole blocking, throwing blocking ball, throwing blocking cone, throwing blocking rod, pneumatic blocking, etc. Among them, the most widely used blocking method is The slag method is to block the slag by sliding the tapping hole and throwing the slag blocking ball. The sliding tapping hole is used to block the slag in large and medium-sized converters. The slag blocking at the sliding ta...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Applications(China)
IPC IPC(8): C21C5/46
CPCC21C5/46
Inventor 刘洪银刘超杨波刘炳俊袁鹏举亓伟伟郝帅孙建卫杨旭王孝科江洪广路峰王奉县
Owner SHANDONG IRON & STEEL CO LTD
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Eureka Blog
Learn More
PatSnap group products