Laser repair method of high-carbon hard-face crack-free large-thickness cold roll

A technology of laser repair and cold roll, which is applied in the field of rolls, can solve the problems such as the difficulty of crack control in the cladding layer, and achieve the effects of uniform and dense coating microstructure, improved efficiency, and reasonable process parameters

Active Publication Date: 2019-02-22
ANHUI UNIVERSITY OF TECHNOLOGY +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

However, cold-rolled work rolls are generally metallurgical spare parts with high carbon content, and it is still difficult to meet th

Method used

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  • Laser repair method of high-carbon hard-face crack-free large-thickness cold roll
  • Laser repair method of high-carbon hard-face crack-free large-thickness cold roll
  • Laser repair method of high-carbon hard-face crack-free large-thickness cold roll

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Embodiment 1

[0029] like figure 1 as shown, figure 1 It is a flow chart of the laser repair method for high-carbon hard-faced, crack-free, and large-thickness cold rolls of the present invention; the cold rolls in this embodiment adopt GCr15 cold rolls, and the GCr15 cold rolls are repaired by the repair method of the present invention The preparation of the laser repair layer including the low-carbon transition layer, the first working layer and the second working layer three-layer structure; specifically includes the following steps;

[0030] S1, determine the area to be repaired on the surface of the failed GCr15 cold roll, the area to be repaired is mainly a wear area and a peeling area, and distinguish the identified marks of the area to be repaired; the wear area and the peeling area Grinding the surface, performing colored penetrant inspection on the smooth surface after grinding, and stopping the grinding of the area to be repaired after confirming that the smooth surface after gr...

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Abstract

The invention discloses a laser repair method of a high-carbon hard-face crack-free large-thickness cold roll. The laser repair method comprises the steps that a to-be-repaired area of the cold roll face is determined, and the surface of the to-be-repaired area is pretreated; the to-be-repaired area is subjected to preheating treatment, and a low-carbon transition layer is prepared on the to-be-repaired area through laser cladding; multiple high-carbon work layers are prepared on the surface of the low-carbon transition layer through laser cladding; and the surface of a laser repair layer formed by the low-carbon transition layer and the high-carbon work layers is subjected to grinding treatment till the axle diameter dimension and roughness of the surface of the laser repair layer are consistent to the process requirements of the cold roll. According to the laser repair method, through reasonable design to alloy powder components and optimization selection of process parameters, the crack-free laser repair layer is prepared, and the coating microstructure is uniform and compact; and through reasonable control over the structures and thickness of the laser repair layer, the structure and performance of multiple cladding layers effectively cooperate, the laser repair layer large in thickness and high in performance can be prepared, and the repair efficiency of the roll is greatly improved.

Description

technical field [0001] The invention relates to the technical field of rolls, in particular to a laser repair method for a high-carbon hard surface without cracks and a large thickness of cold rolls. Background technique [0002] Metallurgical rolls are important consumable parts that determine the efficiency of rolling mills and the quality of rolling stock. For cold rolls, the rolling load is generally high, and the cold rolls for rolling plates and strips must have sufficient strength, uniform high hardness and surface quality to withstand extremely high rolling forces and ensure sufficient resistance Abrasion ability, to meet the accuracy requirements of rolled products. At present, the average service life of high-carbon hard-faced metallurgical rolls such as work rolls, pinch rolls, and back-up rolls used for rolling strip steel is relatively short, and the working surfaces of the rolls wear rapidly to a certain extent, resulting in unusable and waste disposal, and an...

Claims

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Application Information

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IPC IPC(8): C23C24/10C22C38/32C22C38/34C22C38/02C22C38/22
CPCC22C38/02C22C38/22C22C38/32C22C38/34C23C24/103
Inventor 张林张世宏方钊李明喜
Owner ANHUI UNIVERSITY OF TECHNOLOGY
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