Flexible wire electrode, assembly and method for composite polishing of inner surface of tiny metal runner

A metal flow channel and composite polishing technology, which is applied in the field of surface polishing of the inner wall of the metal flow channel to achieve the effect of avoiding short circuits

Active Publication Date: 2021-01-05
NANJING UNIV OF AERONAUTICS & ASTRONAUTICS
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  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

[0006] However, there are relatively few studies on this process method and workpiece structure, and there is no ideal electrode form that can be directly applied to the surface of structural parts with thin walls, small inner diameters, and complex curved shapes such as tiny metal flow channels. chemical mechanical compound polishing

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  • Flexible wire electrode, assembly and method for composite polishing of inner surface of tiny metal runner
  • Flexible wire electrode, assembly and method for composite polishing of inner surface of tiny metal runner
  • Flexible wire electrode, assembly and method for composite polishing of inner surface of tiny metal runner

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Embodiment Construction

[0022] The technical solution in the present invention will be described clearly and completely below with reference to the accompanying drawings, taking a U-shaped metal runner with an inner diameter of 5mm and a wall thickness of 3mm as the workpiece to be polished as an example.

[0023] according to figure 1 As shown, the flexible wire electrode 1 for electrochemical-mechanical composite polishing of the inner surface of the tiny metal flow channel is formed by a conductive cathode wire 2 and an insulating flexible wire 3 spirally wound with each other, which can be arbitrarily bent according to the shape of the tiny metal flow channel 4. The diameter of the insulating flexible wire 3 is larger than the diameter of the conductive cathode wire 2, the insulating flexible wire 3 is a PVC soft wire of 0.8 mm, and the conductive cathode wire 2 is a 0.2 mm tungsten wire, so that the conductive cathode wire 2 is located in the spiral formed by the insulating flexible wire 3. In t...

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Abstract

The invention discloses a flexible wire electrode, assembly and method for composite polishing of the inner surface of a tiny metal runner. The flexible wire electrode is mainly characterized in thatthe flexible wire electrode for electrochemical mechanical composite polishing of the inner surface of the tiny metal runner is formed by spirally winding two flexible wires, wherein one flexible wireis an insulating flexible wire, the other flexible wire is a conductive cathode wire, the diameter of the insulating flexible wire is larger than that of the conductive cathode wire, the conductive cathode wire is located in a spiral groove formed by the insulating flexible wire, contact short circuit between the conductive cathode wire and the inner surface of the tiny metal runner is avoided; and during polishing, the flexible wire electrode carry out reciprocating motion in the tiny metal runner, electrolyte mixed with abrasive particles flows in from one end of the tiny metal runner through a booster pump and flows out from the other end of the tiny metal runner, and electrochemical mechanical composite polishing is conducted on the inner surface of the tiny metal runner through the electrochemical effect and the micro-cutting effect of the abrasive particles moving at a high speed.

Description

technical field [0001] The invention belongs to the technical field of surface polishing of the inner wall of a metal flow channel, and particularly relates to a flexible wire electrode, an assembly and a method for composite polishing of the inner surface of a tiny metal flow channel. Background technique [0002] 3D printing technology has achieved rapid development in recent years. This manufacturing technology can realize the manufacture of complex structures that are difficult or impossible to process by traditional processes, and has great advantages in aerospace and other fields. The integrated design and manufacture of parts combined with 3D printing technology effectively simplifies the production process and shortens the manufacturing cycle. But at the same time, 3D printing technology, as a relatively new manufacturing technology, still has problems such as limited forming accuracy of formed parts and relatively large surface roughness. For small metal runner wor...

Claims

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Application Information

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IPC IPC(8): B23H5/10B23H5/08
CPCB23H5/08B23H5/10
Inventor曾永彬李延梁杨涛徐正扬
OwnerNANJING UNIV OF AERONAUTICS & ASTRONAUTICS