Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

A kind of preparation method of guitar material

A technology for guitars and flakes, which is applied in the field of guitar material preparation, can solve the problems of complex painting process, change of acoustic effect, difficult to clean, etc., and achieve the effects of excellent physical properties and acoustic effects, reduced thickness, and stable structure

Active Publication Date: 2022-03-25
GUIZHOU ZHENAN NATASHA MUSICAL INSTR MFG CO LTD
View PDF5 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, there are also some problems in the acoustic guitar itself: 1. Most of the components of the acoustic guitar are made of wood. Due to the slow growth cycle of trees, the growth of trees cannot meet the needs of the market, thus restricting the development of enterprises and excessive felling of trees also cause damage to the environment
2. The production process of guitars made of wood is relatively complicated. The production cycle of ordinary guitars is about 1 month. Among them, the guitar painting process needs to be repeated more than 10 times and it takes more than 20 days. The production cycle of high-end products It takes more than 3 months, and the painting process is more complicated
The harmful substances in the painting process are likely to cause harm to the human body.
Moreover, guitars made of wood also need to be edged, polished, polished, etc., and the production cycle is relatively long.
3. The wood itself is easy to expand with heat and contract with cold, so the acoustic guitar cannot be used in extreme environments, and it is easy to crack in a dry environment, and it is prone to bulges in a humid environment
Moreover, in a humid environment, the acoustic effect of the wooden guitar will change after the wood absorbs water, and the sound will be dull.
4. The surface of the acoustic guitar is easy to leave marks after being scratched, it is not easy to clean the surface after it is polluted, and it is easy to leave scars after burning the cigarette butt
Due to the many disadvantages of wooden guitars, people have been looking for a new material to replace wood. For example, some people try to use carbon fiber to make guitars, but the acoustic effect of guitars made of carbon fibers is much different from that of wooden guitars. big, people can't take it

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • A kind of preparation method of guitar material
  • A kind of preparation method of guitar material

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0028] Embodiment 1 of the present invention: a kind of preparation method of guitar material comprises the following steps:

[0029] A. The wood fiber is made into a 280g / ㎡ sheet by roller extrusion;

[0030] B. Put the sheet into the phenolic resin mixed with flame retardant for impregnation;

[0031] C. Take out the impregnated sheet and dry it at a high temperature of 150°C for 5 minutes;

[0032] D. After stacking the dried flakes, put them on a press for high-temperature and high-pressure extrusion. The temperature is 150° C., the extrusion pressure is 1430 psi, and the extrusion time is 12 hours.

[0033] E. Cool the extruded sheet naturally, trimming, quality inspection and packaging.

[0034] The finally prepared guitar material contains 60% of wood fiber by weight, 30% of phenolic resin and 10% of flame retardant.

Embodiment 2

[0035] Embodiment 2 of the present invention: a kind of preparation method of guitar material comprises the following steps:

[0036] A. The wood fiber is made into a 280g / ㎡ sheet by roller extrusion;

[0037] B. Put the sheet into the phenolic resin mixed with flame retardant for impregnation;

[0038] C. Take out the impregnated sheet and dry it at a high temperature of 140°C for 6 minutes;

[0039] D. After stacking the dried flakes, put them on a press for high-temperature and high-pressure extrusion. The temperature is 140° C., the extrusion pressure is 1430 psi, and the extrusion time is 15 hours.

[0040] E. Cool the extruded sheet naturally, trimming, quality inspection and packaging.

[0041] The finally prepared guitar material contains 65% of wood fiber by weight, 27% of phenolic resin and 8% of flame retardant.

Embodiment 3

[0042] Embodiment 3 of the present invention: a kind of preparation method of guitar material comprises the following steps:

[0043] A. The wood fiber is made into a 280g / ㎡ sheet by roller extrusion;

[0044] B. Put the sheet into the phenolic resin mixed with flame retardant for impregnation;

[0045] C. Take out the impregnated sheet and dry it at a high temperature of 160°C for 4 minutes;

[0046] D. After stacking the dried flakes, put them on a press for high temperature and high pressure extrusion. The temperature is 160°C, the extrusion pressure is 1430psi, and the extrusion time is 10h.

[0047] E. Cool the extruded sheet naturally, trimming, quality inspection and packaging.

[0048] The finally prepared guitar material contains 55% of wood fiber by weight, 35% of phenolic resin and 10% of flame retardant.

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
thicknessaaaaaaaaaa
Login to View More

Abstract

The invention discloses a preparation method of a guitar material, comprising the following steps: A: making wood fibers into thin slices in a conventional manner; B: impregnating the thin slices in phenolic resin mixed with a flame retardant; C. The impregnated slices are dried at 140-160°C for 4-6 minutes; D. After stacking the dried slices, put them on a press for high-temperature and high-pressure extrusion at a temperature of 140-160°C ℃, the extrusion pressure is 1430psi, and the extrusion time is 10-15h; E. The extruded sheet can be cooled naturally; the weight ratio of wood fiber in the final guitar material is 60%, and the phenolic resin is 30%. %, flame retardant is 10%. The guitar made of the material has excellent acoustic effect, shortens the production period of the guitar, and has excellent physical performance of the material.

Description

technical field [0001] The invention relates to a material preparation method, in particular to a guitar material preparation method. Background technique [0002] The overall structure of the guitar mainly includes panels, back panels, side panels, fingerboards, piano heads, bridges, strings, etc. Most of these components are made of wood. Acoustic guitar is highly praised and loved by people because of its excellent acoustic effect. However, there are also some problems in the acoustic guitar itself: 1. Most of the components of the acoustic guitar are made of wood. Due to the slow growth cycle of trees, the growth of trees cannot meet the needs of the market, thus restricting the development of enterprises and excessive felling of trees It will also cause environmental damage. 2. The production process of guitars made of wood is relatively complicated. The production cycle of ordinary guitars is about 1 month. Among them, the guitar painting process needs to be repeated...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Patents(China)
IPC IPC(8): B27K3/04B27K5/00B27K5/04B27M1/02
CPCB27K3/04B27K5/04B27K5/007B27M1/02B27K2240/30
Inventor 赵建峰卢旭东徐博徐文武
Owner GUIZHOU ZHENAN NATASHA MUSICAL INSTR MFG CO LTD
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products