Foamed light diffusion plate and its preparation method and application

A light diffusing plate and supercritical fluid technology, applied in the field of diffusing plates, can solve the problems of easy residual harmful chemical reagents, increasing manufacturing costs, and restricting usage scenarios.

Active Publication Date: 2021-09-21
常州奥智高分子集团股份有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The traditional diffusion plate mainly achieves uniform light effect by diffusing particles or surface microstructure, but it is often heavy, which increases the manufacturing cost and limits the usage scenarios
[0003] In order to reduce the weight of the light diffusion plate, people began to try to manufacture a light diffusion plate with cells in the plate, but in the prior art, chemical foaming agents such as azodicarbonamide were often used for foaming, which not only easily left harmful chemical reagents, Moreover, it is difficult to control the cell diameter and the density of the final plate within an appropriate range, resulting in an unbalanced and stable performance in terms of optical properties (light transmittance, haze, etc.) and mechanical properties (impact resistance, etc.)

Method used

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  • Foamed light diffusion plate and its preparation method and application
  • Foamed light diffusion plate and its preparation method and application

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Experimental program
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preparation example Construction

[0021] One aspect of the present invention provides a method for preparing a foamed light diffusing plate, comprising the following steps: under a pressure of 15MPa to 20MPa, inject supercritical fluid into the molten raw material of the foamed light diffusing plate, and mix uniformly After being extruded into a normal pressure environment, the supercritical fluid forms bubbles to produce a foamed light diffusion plate; the feeding rate of the supercritical fluid is 10mL / min~100mL / min, optionally, the feeding rate of the supercritical fluid For example, it can be: 20mL / min, 30mL / min, 40mL / min, 50mL / min, 60mL / min, 70mL / min, 80mL / min, 90mL / min, preferably, the feed rate of supercritical fluid is 15mL / min ~60mL / min; the appropriate supercritical fluid feed rate enables the supercritical fluid and the matrix to better form a homogeneous melt, and maintains a moderate expansion ratio, so that the formed cell size can be maintained at an appropriate Within the range, the prepared fo...

Embodiment 1

[0046] 1. Polystyrene chips and 8wt% nucleating agent are mixed and granulated in a twin-screw extruder to obtain a nucleating agent masterbatch. The temperature of each section of the twin-screw extruder is as follows: the temperature of the first zone is 180°C, the temperature of the second zone is 240°C, the temperature of the third zone is 235°C, the temperature of the fourth zone is 235°C, the temperature of the fifth zone is 230°C, the temperature of the sixth zone is 230°C, and the head The temperature is 225°C.

[0047] 2. Mix the nucleating agent masterbatch and the polystyrene chips in a certain proportion, and the conversion ratio of the nucleating agent is 0.5wt%. Put the above mixture into a twin-screw extruder for plasticizing and melting. The temperature of each section of the twin-screw extruder is as follows: the temperature of the first zone is 175°C, the temperature of the second zone is 185°C, the temperature of the third zone is 195°C, the temperature of ...

Embodiment 2

[0051] 1. Polystyrene chips and 8wt% nucleating agent are mixed and granulated in a twin-screw extruder to obtain a nucleating agent masterbatch. The temperature of each section of the twin-screw extruder is as follows: the temperature of the first zone is 180°C, the temperature of the second zone is 240°C, the temperature of the third zone is 235°C, the temperature of the fourth zone is 235°C, the temperature of the fifth zone is 230°C, the temperature of the sixth zone is 230°C, and the head The temperature is 225°C.

[0052] 2. Mix the nucleating agent masterbatch and the polystyrene chips in a certain proportion, and the conversion ratio of the nucleating agent is 0.7wt%. Put the above mixture into a twin-screw extruder for plasticizing and melting. The temperature of each section of the twin-screw extruder is as follows: the temperature of the first zone is 175°C, the temperature of the second zone is 185°C, the temperature of the third zone is 195°C, the temperature of ...

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Abstract

The invention relates to the field of diffusion plates, in particular to a foamed light diffusion plate and its preparation method and application. The present invention uses supercritical fluid for foaming to prepare the light diffusion plate. Compared with chemical foaming agents, no toxic substances will be left. At the same time, the prepared light can be diffused by controlling the feed rate of supercritical fluid. The board has excellent optical performance, can evenly light the gathered point light sources, has excellent haze, up to 99.6%, can achieve soft and uniform lighting effects, and has high light transmittance, the highest It can reach 52.6%, without causing excessive light loss; in addition, it also effectively reduces the quality of the light diffusion plate, reduces the amount of raw materials used, and reduces production costs, while maintaining excellent mechanical strength and good impact resistance Performance, successfully passed the IK03 test, and has broad application prospects.

Description

technical field [0001] The invention relates to the field of diffusion plates, in particular to a foamed light diffusion plate and its preparation method and application. Background technique [0002] The light diffusion plate is widely used in liquid crystal display and LED lighting. When the light passes through the light diffusion plate, physical phenomena such as refraction, reflection and scattering will occur, so that the point light source can be transformed into a surface light source to achieve a soft and uniform lighting effect. . The traditional diffusion plate mainly achieves the uniform light effect by diffusing particles or surface microstructures, but it is often heavy, which increases the manufacturing cost and limits the use scenarios. [0003] In order to reduce the weight of the light diffusion plate, people began to try to manufacture a light diffusion plate with cells in the plate, but in the prior art, chemical foaming agents such as azodicarbonamide w...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C08L25/06C08L69/00C08L33/12C08L83/04C08K3/26C08K3/34C08K3/22C08J9/12C08J9/00G02B1/04G02B5/02
CPCC08J9/122C08J9/0061C08J9/0066G02B5/0247G02B1/04C08J2325/06C08J2369/00C08J2333/12C08J2483/04C08J2203/06C08J2203/08C08K3/26C08K2003/265C08K3/34C08K2003/2241
Inventor 不公告发明人
Owner 常州奥智高分子集团股份有限公司
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