The bonnet of the control valve adopts a lift-up opening structure, which can realize lift-up opening and closing from the
structural principle, which ensures the smooth flow of the gas path to a certain extent, but in
actual use, it cannot meet the requirements of stability and reliability. The following defects:
[0004] 1. Through the transmission of two straight-toothed bevel (bevel) gears, the opening and closing parts are driven to open, and the large
bevel gear and the pressure rod are fixed as a whole. Although the valve cover can be lifted with the rotation of the large gear, the pressure rod and the gear The shaft is in single-
point contact, which is not conducive to the smooth transmission of torque, resulting in a large torque required for the opening and closing of the valve. It is necessary to increase the power of the motor to increase the torque, which will inevitably increase the
power consumption of the product and shorten the battery life of the controller. service life, reducing electrical safety reliability
[0005] 2. The control valve is decelerated through two bevel gears, one large and one small. The
reduction ratio is limited, and it does not have any adjustability and
scalability. At the same time, the transmission accuracy is poor, the instantaneous
transmission ratio is inaccurate, and the straight toothed cone (umbrella) The gear structure is only suitable for general steering transmission. For mechanisms with loose speed and
transmission ratio requirements, the control valve with this structure cannot guarantee complete, stable and reliable opening or closing within the
working pressure range required by gas metering equipment.
[0006] 3. When the
bevel gear meshes and drives, there is a large tangential relative sliding velocity along the
tooth length direction, which will not only cause greater wear, but also the two tooth profiles are in a
point contact state, which will increase the contact stress value and increase drive burden
[0007] 4. Bevel gears (bevel gears) are used as transmission components. The process is complicated, and the manufacturing and installation precision requirements are high. If the product precision is high, it will inevitably increase the production cost. If the product precision is low, it will bring vibration and
noise. And it is not suitable for many problems such as transmission with a
large distance between shafts. At the same time, bevel gears also have limitations such as not being suitable for the promotion and application of large-
diameter valves.
[0008] 5. The opening and closing parts of the control valve cannot be adjusted relative to the center of the flow channel of the valve body during installation, which will greatly improve the
processing accuracy requirements of product parts. At the same time, the valve bodies of the above-mentioned
control valves are all cast products. Due to structural limitations, the inner cavity of the valve cannot be machined
Therefore, the control valve cannot ensure that the sealed opening and closing part cover is pressed smoothly and centered or is separated from the sealing port, and the phenomenon of eccentricity and inclination of the opening and closing part will occur to a large extent, which will lead to the situation that the valve is not tightly sealed or even cannot be sealed.
[0009] 6. In the above-mentioned control valve, the cylindrical surface of the small sealing cover is
cut with a rectangular hole consistent with the
cut surface of the pressure rod, and the pressure rod is installed in the rectangular hole of the small sealing cover (the four sides should leave a gap of 0.1mm to 1mm) , and install the positioning nail, the positioning nail head and the small sealing cover also need a gap of 0.1mm to 1mm, but in actual production, this kind of small gap design that cannot be accurately quantified is difficult to achieve stable product quality and consistency of product parts , and the four-sided clearance fit of this rectangular hole cannot realize the effect that the small sealing cover described in the article can swing 360 degrees around the
stress point and automatically align itself, and the practicability is not strong