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Compact strand die-drawing rolling production process and production equipment thereof

A kind of production equipment and technology of compacting strands, which is applied in the field of compacting strand mold drawing and rolling production technology, can solve the problems of complex tooling design, large deformation and heat generation of steel wires, and insufficient compression coefficient, etc., to solve the problem of surface roughness and elongation The effect of loosening the strands and increasing the compression factor

Active Publication Date: 2012-02-22
JIANGSU SAFETY STEEL WIRE ROPE
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The deformation and stress state of the steel wire is not ideal during the process of extrusion of the steel wire strand by the fixed integral die drawing method, and it is difficult to eliminate the internal stress of the steel wire and the strand. In addition, the deformation of the steel wire generates a lot of heat, and the compression coefficient does not reach the international advanced level; 2. Rolling method , the surface of the compacted strand steel wire rope produced by the rolling method is not smooth, and the extension of the steel wire strand between the two sets of rollers is easy to cause loose strands. Difficult, the higher the rolling compression coefficient, the higher the requirements for the equipment

Method used

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  • Compact strand die-drawing rolling production process and production equipment thereof
  • Compact strand die-drawing rolling production process and production equipment thereof
  • Compact strand die-drawing rolling production process and production equipment thereof

Examples

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Embodiment 1

[0020] In the embodiment of the production process of the compacted strand die-drawing and rolling of the present invention, when producing the compacted strand steel wire rope, the raw steel wire to be processed is twisted, molded and compacted, rolled, and then deformed to relieve stress to obtain the compacted strand. Wherein, the production process specifically includes the following process steps:

[0021] Step 1. Twisting strands: Twist the raw steel wires to be processed into one strand through a stranding machine;

[0022] Step 2. Die drawing and compaction: pass the twisted steel wire strands through the wire drawing die, and the wire drawing die squeezes the steel wire strands to deform them and reach the specified compression coefficient;

[0023] Step 3. Rolling: Send the wire-drawn steel wire strands into a rolling device with three pressure rollers evenly arranged in the circumferential direction for rolling. In this step, the wire-drawn steel wire strands pass t...

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PUM

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Abstract

The invention relates to a compact strand die-drawing rolling production process, and also relates to compact strand die-drawing rolling production equipment at the same time, wherein the compact strand die-drawing rolling production process comprises the steps of: carrying out stranding, die drawing compacting and rolling on raw materials of steel wires to be processed, and then deforming and eliminating the stress to obtain compact strands. In the compact strand production process of the invention, both the fixed integral die drawing method and the rolling method are adopted, the fixed integral die drawing method and the rolling method are integrally adopted in the process, the advantages of the fixed integral die drawing method and the rolling method can be fully exerted, meanwhile, the defects of the two methods are reduced, the compression coefficient of steel wire strands is improved, and the problems of unsmooth surface and expending strand looseness of the compact strand produced by the rolling method are solved.

Description

technical field [0001] The invention relates to a production process of compacted strand mold drawing and rolling, and also relates to a production equipment for producing compacted strands using the production process. Background technique [0002] At present, there are two main production methods of domestic compacted strand steel wire ropes: 1. The fixed integral mold drawing method, which uses the fixed integral mold to carry out plastic compression deformation on the strands to change the line contact strands into surface contact strands. The deformation and stress state of the steel wire is not ideal during the process of extrusion of the steel wire strand by the fixed integral die drawing method, and it is difficult to eliminate the internal stress of the steel wire and the strand. In addition, the deformation of the steel wire generates a lot of heat, and the compression coefficient does not reach the international advanced level; 2. Rolling method , the surface of t...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): D07B3/00D07B7/02D07B1/06
Inventor 杨岳民华正
Owner JIANGSU SAFETY STEEL WIRE ROPE
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