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A method for preparing imitation jade glass by using cullet

A technology of imitating jade and broken glass, applied in the field of building decoration materials, can solve the problems of restricting the application and promotion of jade glass, large differences in product quality, complicated production process, etc., and achieve the effects of rich colors, good decorative effect and simple process

Active Publication Date: 2019-10-01
SHAANXI UNIV OF SCI & TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

But at present, the production process of jade glass is relatively complicated, and the product quality varies greatly, and the price is relatively high, all of which limit the application and promotion of jade glass

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0031] (1) According to the mass fraction of 10% SiO 2 , 40% of B 2 o 3 , 6% Al 2 o 3 , 3.8% MgO, 15% Na 2 O, 10% K 2 O, 10% CaO, 5% ZnO, 0.2% Sb 2 o 3 Accurately weigh the raw materials and mix well. Raise the crucible to 900°C at a rate of 5°C / min in a high-temperature lifting furnace, add the raw materials mixed in proportion to the crucible, and keep warm for 3 hours to obtain a high-temperature glass liquid.

[0032] (2) After washing and drying the milky white cullet, crush and sieve, select glass cullets with a diameter of 30 mm and a thickness of 2-3 mm for later use. Lay a layer of ceramic fiber paper on the refractory board, and place a 30mm high baffle around it, and paste ceramic fiber paper on the inside of the baffle as a refractory mold, and then spread the cleaned and dried glass fragments in layers On the refractory mould, the height of the glass shards piled up is 6mm lower than the height of the baffle.

[0033](3) Pour the high-temperature molten ...

Embodiment 2

[0035] (1) According to the mass fraction of 20% SiO 2 , 40% of B 2 o 3 , 8% Al 2 o 3 , 4% MgO, 8% Na 2 O, 5% K 2 O, 2% CaO, 12.5% ​​ZnO, 0.5% Sb 2 o 3 Accurately weigh the raw materials and mix well. Raise the crucible to 1000°C at a rate of 5°C / min in a high-temperature lifting furnace, add the raw materials mixed in proportion to the corundum crucible, and keep warm for 2.5 hours to obtain a high-temperature glass liquid.

[0036] (2) Wash and dry the emerald green cullet, crush and sieve it, and select glass cullets with a diameter of 40mm and a thickness of 3-5mm for subsequent use. Lay a layer of ceramic fiber paper on the refractory board, and place a 30mm high baffle around it, and paste ceramic fiber paper on the inside of the baffle as a refractory mold, and then spread the cleaned and dried glass fragments in layers On the refractory mould, the height of the glass shards piled up is 8mm lower than the height of the baffle.

[0037] (3) Pour the high-temper...

Embodiment 3

[0039] (1) According to the mass fraction of 20% SiO 2 , 30% B 2 o 3 , 5% Al 2 o 3 , 2% MgO, 11.6% Na 2 O, 10% K 2 O, 6% CaO, 15% ZnO, 0.4% Sb 2 o 3 Accurately weigh the raw materials and mix well. Raise the crucible to 1100°C at a rate of 5°C / min in a high-temperature lifting furnace, add the raw materials mixed in proportion to the crucible, and keep warm for 3 hours to obtain a high-temperature glass liquid.

[0040] (2) Washing, drying, crushing and sieving the brown cullet, and selecting glass cullets with a diameter of 50mm and a thickness of 5-8mm for later use. Lay a layer of ceramic fiber paper on the mullite refractory board, and place a 30mm high baffle around it, and paste ceramic fiber paper on the inside of the baffle as a refractory mold, and then separate the cleaned and dried glass pieces The layers are tiled on the refractory mold, and the height of the glass shards is 12mm lower than the height of the baffle.

[0041] (3) Pour the high-temperature ...

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Abstract

The invention discloses a method for preparing imitated jade glass utilizing cullet. Firstly, in percentage by mass, the following raw materials of 10 to 20% of SiO2, 30 to 40% of B2O3, 5 to 8% of Al2O3, 2 to 4% of MgO, 8 to 15% of Na2O, 5 to 10% of K2O, 2 to 10% of CaO, 5 to 15% of ZnO and 0.2 to 0.5% of Sb2O3 are accurately weighed and are uniformly mixed, and the mixture is molten for 2 to 3 hours at a temperature of 900 to 1,100 DEG C to obtain glass molten liquid; then colored cullet is crushed and sieved after being washed and dried, and glass fragments with diameters of 30 to 50mm are selected to be tiled in a fire-resistant die; finally, the glass molten liquid is poured onto the tiled glass fragments at a uniform speed at a high temperature until the glass molten liquid spills over the glass fragments; next, the obtained product is rapidly placed into an annealing furnace with the die for carrying out annealing processing so as to obtain an imitated jade glass blank, and after the imitated jade glass blank is cut, chamfered and polished, an imitated jade glass finished product is obtained.

Description

technical field [0001] The invention relates to a building decoration material, in particular to a method for preparing jade-like glass by using broken glass. Background technique [0002] It is well known that a large amount of cullet is generated during the production, processing and use of glass. According to the survey, there are hundreds of glass production enterprises in my country, and the damage of daily-use glass alone is about 2 million tons every year. Foreign developed countries attach great importance to the recycling of broken glass. For example, the utilization rate of Germany is 54%, that of Italy is 44%, and that of the Netherlands is as high as 66%, while the recycling rate of broken glass in my country is only about 10%. As a renewable resource for sustainable use, broken glass not only wastes very limited energy and raw materials, but also causes new hazards to soil and groundwater. If it can be fully utilized, it will play an important role in saving r...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C03C4/02C03C3/066C03B19/02
Inventor 殷海荣杨晨郭宏伟吴明高杨李明阳宋建波王宇飞
Owner SHAANXI UNIV OF SCI & TECH
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