Flexible flow production line producing ballastless track slab through pre-tensioning method
A ballastless track, pre-tensioning technology, applied in ceramic molding workshops, auxiliary molding equipment, ceramic molding machines, etc., can solve the problems of not being able to produce different specifications of track slabs at the same time, and stop the whole line, so as to optimize the rapid response capacity, reduce Equipment investment and the effect of improving equipment utilization
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Embodiment 1
[0079] Embodiment 1, when it is necessary to insert a mold of a new specification, install the pre-embedded part coating release agent equipment 4, the steel bar pre-tightening positioning equipment 8, and the tensioning equipment 10 to stop accessing the mold and enter, and the equipment automatically or manually corresponds to the mold of the corresponding specification The adjustment and process preset, the process adjustment position 6 is placed with a pre-prepared new specification mold, and it is consigned by the running car to the installation of the embedded part coating release agent station 4, so as to realize the mixed production of two kinds of molds for the production line . When the new mold is poured and steamed and is about to enter the stretching station, the equipment corresponding to the stretching station will be automatically or manually adjusted and process preset with the mold of the corresponding specification in advance, and the track plate mold will be...
Embodiment 2
[0081] Embodiment 2, when the production capacity decreases, any one of the two double-station process equipment can be closed, including reducing the number of steam-raising module groups in the steam-raising room 17 .
Embodiment 3
[0082] Embodiment 3, when the key station is suspended for some reason, the production line can continue to run without stopping, for example: when the first steel cage is put in place and the equipment of the pre-tightening station 7 is suspended for some reason, the track plate mold can pass through The first installation of embedded parts and release agent station 4, the second installation of embedded parts and release agent station 5, the second steel cage in place and pre-tightening station 8, the second tensioning station 10 And the first stretching station 11 goes around. For another example, when the equipment of the first tensioning station 11 is suspended for some reason, the equipment can be controlled to lift, so that the running trolley that flows out of the second tensioning station 10 can be directly transferred to the insulation testing equipment 12 .
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