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Flexible flow production line producing ballastless track slab through pre-tensioning method

A ballastless track, pre-tensioning technology, applied in ceramic molding workshops, auxiliary molding equipment, ceramic molding machines, etc., can solve the problems of not being able to produce different specifications of track slabs at the same time, and stop the whole line, so as to optimize the rapid response capacity, reduce Equipment investment and the effect of improving equipment utilization

Active Publication Date: 2017-10-03
SHANXI GAOHANG HYDRAULIC
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Solve the problem that the single circular flow production line in the prior art cannot produce track slabs of different specifications at the same time and the problem that the whole line must be stopped for maintenance and failure
At the same time, the present invention also solves the topographical constraints of the application environment of the current production line, and the position of each station can be set according to the actual situation.

Method used

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  • Flexible flow production line producing ballastless track slab through pre-tensioning method
  • Flexible flow production line producing ballastless track slab through pre-tensioning method
  • Flexible flow production line producing ballastless track slab through pre-tensioning method

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0079] Embodiment 1, when it is necessary to insert a mold of a new specification, install the pre-embedded part coating release agent equipment 4, the steel bar pre-tightening positioning equipment 8, and the tensioning equipment 10 to stop accessing the mold and enter, and the equipment automatically or manually corresponds to the mold of the corresponding specification The adjustment and process preset, the process adjustment position 6 is placed with a pre-prepared new specification mold, and it is consigned by the running car to the installation of the embedded part coating release agent station 4, so as to realize the mixed production of two kinds of molds for the production line . When the new mold is poured and steamed and is about to enter the stretching station, the equipment corresponding to the stretching station will be automatically or manually adjusted and process preset with the mold of the corresponding specification in advance, and the track plate mold will be...

Embodiment 2

[0081] Embodiment 2, when the production capacity decreases, any one of the two double-station process equipment can be closed, including reducing the number of steam-raising module groups in the steam-raising room 17 .

Embodiment 3

[0082] Embodiment 3, when the key station is suspended for some reason, the production line can continue to run without stopping, for example: when the first steel cage is put in place and the equipment of the pre-tightening station 7 is suspended for some reason, the track plate mold can pass through The first installation of embedded parts and release agent station 4, the second installation of embedded parts and release agent station 5, the second steel cage in place and pre-tightening station 8, the second tensioning station 10 And the first stretching station 11 goes around. For another example, when the equipment of the first tensioning station 11 is suspended for some reason, the equipment can be controlled to lift, so that the running trolley that flows out of the second tensioning station 10 can be directly transferred to the insulation testing equipment 12 .

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PUM

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Abstract

The invention provides a flexible flow production line producing ballastless track slab through a pre-tensioning method. On the basis of an existing annular production rail, an outer rail, an inner rail, an intersected rail and other auxiliary rails are additionally arranged; the double-channel double-station design is adopted, the rapid response capacity in production is improved and optimized, and devices can be standby or can be used. Multiple specifications of ballastless track slab dies are compatible with the flexible flow production line and can jointly operate on the same line to produce the track slabs. Besides, two specifications of dies can be used for production on the same line at the same time, so that the device utilization rate is improved, and the equipment investment is reduced. A central control room is used for intelligently managing and controlling automatic devices, a flexible technological process is adopted, so that the operation capacity of the production line can be adjusted, and the flexible flow production line is higher in flexibility. Due to the facts that the double-station design is adopted and the number of steam-maintaining modules (steam-maintaining rooms) can be increased and reduced, the yield of the tract slabs can be flexibly adjusted to be matched with the progress of a project.

Description

technical field [0001] The invention relates to a track slab production line for high-speed railways, in particular to a flexible assembly line for producing ballastless track slabs by pretensioning. Background technique [0002] The ballastless track slabs used in my country's high-speed railways are affected by factors such as line direction and terrain, and the same slab type also has different design specifications. For example, the CRTSIII ballastless track slab independently and vigorously promoted in my country, The design specifications include P5600, P4856, P4925, and P3710, among which the P5600 specification is the most widely used plate type, and the output (application volume) of other specifications is relatively small, but they are also indispensable. [0003] The current production method of pretensioning ballastless track slabs has gradually changed from pit matrix pedestal production to assembly line production with technological progress. However, due to th...

Claims

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Application Information

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IPC IPC(8): B28B15/00B28B23/04B28B1/087B28B11/24B28B17/00B28B7/38
CPCB28B1/087B28B7/388B28B11/245B28B15/007B28B17/00B28B23/04B28B23/043
Inventor 王朝林张正宁史立毕胜程俊红徐忠勇屈鹏飞隋斌
Owner SHANXI GAOHANG HYDRAULIC
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